LEMON Manuals: Even more car manuals for everyone
Home >> Mini >> 2010 >> Cooper S, 2D Hatchback, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 1462 (Manual Transmission - Repair) >> 12 Bearing in housing, sealing ring >> 23 12 050 Replacing radial shaft seal for output flange (GS6-37BZ / DZ H-transmission)

23 12 050 Replacing radial shaft seal for output flange (GS6-37BZ / DZ H-transmission)

WARNING: This page is about a different car, the 2010 BMW X3, 2009 BMW X3, 2008 BMW X3, and 2007 BMW X3. However, it is still accessible from the selected car via links, so may be relevant.

Special tools required: 

See 23 MANUAL TRANSMISSION .

IMPORTANT: After completion of work, check transmission oil level, see 00 11.. ... DRAINING/TOPPING UP GEAR OIL IN MANUAL TRANSMISSION .
Use only approved transmission oil  .
Failure to comply with this instruction will result in serious damage to the transmission.

Necessary preliminary tasks: 

Brace output flange with special tool 23 0 020  .

Release collar nut with special tool 23 2 320  .

Installation: 

Mark flange with thermo pin and heat to min. 100°C.

WARNING: Scalding hazard! Fit flange wearing suitable protective gloves only!
IMPORTANT: Do not drive on flange.

Secure collar nut with Loctite 243.

Detach output flange with special tool 33 1 150  from output shaft.

Fig 2: Special Tool 33 1 150
G04726038Courtesy of BMW OF NORTH AMERICA, INC.

Release screw on special tool 23 3 161  .

Push special tool over output shaft and screw firmly into sealing ring.

Fig 3: Pushing Special Tool Over Output Shaft
G04726039Courtesy of BMW OF NORTH AMERICA, INC.

Insert screw into special tool again and continue turning until sealing ring is pulled out of transmission housing.

If necessary, remove Woodruff key of sealing ring.

Fig 4: Turning Special Tool
G04726040Courtesy of BMW OF NORTH AMERICA, INC.

Installation: 

Coat sealing lips of new radial seal with gear oil.

Drive in radial seal as far as it will go with special tool 23 3 162  and plastic hammer.

Fig 5: Installing Radial Seal
G04726041Courtesy of BMW OF NORTH AMERICA, INC.