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21 51 500 Removing and installing or replacing clutch release bearing/lever

WARNING: This page is about a different car, the 2010 BMW X3, 2009 BMW X3, 2008 BMW X3, and 2007 BMW X3. However, it is still accessible from the selected car via links, so may be relevant.
NOTE: (transmission removed)

Detach release bearing (1).

Installation: 

Clean all sliding surfaces on clutch release bearing, check for damage and replace if necessary.

Do not  grease clutch release bearing.

Sliding surfaces (2) of clutch release bearing must rest on sliding surfaces (3) of release lever.

Apply a thin coating of grease to sliding surfaces (2) of release bearing.

Fig 1: Detaching Release Bearing
G04725949Courtesy of BMW OF NORTH AMERICA, INC.
CAUTION: New clutch release bearing fitted!

See following graphic.

IMPORTANT: On E60/E61/E63/E64/M5 and M6 - apply a light coating of grease to bearing guide. 

New clutch release bearing:

Clutch release bearing with moving thrust plate (1).

Swivel motion of thrust plate (1) possible.

Fig 2: Swivel Motion Of Thrust Plate
G04725950Courtesy of BMW OF NORTH AMERICA, INC.

Previous clutch release bearing:

Clutch release bearing with rigidly positioned thrust plate (1).

Swivel motion of thrust plate (1) not possible.

Fig 3: Thrust Plate
G04725951Courtesy of BMW OF NORTH AMERICA, INC.

Withdraw release lever (4) from spring wire clip (5) and remove.

Installation: 

Clean release lever.

Fig 4: Release Lever From Spring Wire Clip
G04725952Courtesy of BMW OF NORTH AMERICA, INC.

Apply a thin coating of grease to release lever at sliding surfaces (1 and 2) only.

Fig 5: Sliding Surfaces Of Release Lever
G04725953Courtesy of BMW OF NORTH AMERICA, INC.

Installation: 

Check spring wire clip (5) and ball pin (6) for damage and replace if necessary.

Apply a thin coating of grease to ball pin (6).

NOTE: The spring wire clip and ball pin must always be replaced on the S6S 420G transmission.
Fig 6: Spring Wire Clip And Ball Pin
G04725954Courtesy of BMW OF NORTH AMERICA, INC.

Note on installation: (except for E60/E61/E63/E64/M5 and M6) 

Do not  grease guide sleeve.

If guide sleeve is greased, the release lever can stick on the guide sleeve.

Clean guide sleeve (7).

Fig 7: Guide Sleeve
G04725955Courtesy of BMW OF NORTH AMERICA, INC.