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21 00 006 Bleeding clutch hydraulic system

WARNING: This page is about a different car, the 2010 BMW X3, 2009 BMW X3, 2008 BMW X3, and 2007 BMW X3. However, it is still accessible from the selected car via links, so may be relevant.

Special tools required: 

Necessary preliminary tasks: 

IMPORTANT: From 08.06 a plastic clutch slave cylinder  is installed in the E8X, E9X.

Important notes on installation are described in this work step.

Unfasten nuts and remove clutch slave cylinder (pressure line remains connected).

Fig 1: Clutch Slave Cylinder Nuts
G04725902Courtesy of BMW OF NORTH AMERICA, INC.

Fit special tool 21 5 030  on clutch slave cylinder (1).

Press piston rod (2) with aid of spindle completely into clutch slave cylinder.

Fig 2: Special Tool 21 5 030, Clutch Slave Cylinder And Piston Rod
G04725903Courtesy of BMW OF NORTH AMERICA, INC.

Connect bleeder unit to brake fluid expansion tank.

IMPORTANT: Check relevant Operating Instructions for each device.

Charging pressure should not exceed 2 bar.

Connect bleeder hose to bleed valve (1).

Hold clutch slave cylinder in illustrated position (refer to figure) with special tool 21 5 030  .

Open bleeder valve (1).

If bubble-free brake fluid emerges, retract piston rod (2) of clutch slave cylinder with aid of spindle a little and press in again.

If no air bubbles escape, close bleeder valve (1), otherwise repeat procedure.

IMPORTANT: Do not under any circumstances remove special tool 21 5 030  from clutch slave cylinder when brake system is pressurized.

Piston with push rod can jump out of clutch slave cylinder.

Fig 3: Retracting Piston Rod Of Clutch Slave Cylinder
G04725904Courtesy of BMW OF NORTH AMERICA, INC.

Switch off bleeder unit or remove from brake fluid expansion tank.

Slowly retract piston rod (2) of clutch slave cylinder (1) with special tool 21 5 030  .

Remove special tool 21 5 030  from clutch slave cylinder (1).

Fig 4: Special Tool 21 5 030, Clutch Slave Cylinder And Piston Rod
G04725903Courtesy of BMW OF NORTH AMERICA, INC.

Fit clutch slave cylinder to transmission.

Installation: 

Replace self-locking nuts.

Tightening torque: 5AZ, see 21 52 CLUTCH OPERATION (HYDRAULIC) .

Fig 5: Clutch Slave Cylinder Nuts
G04725902Courtesy of BMW OF NORTH AMERICA, INC.

Correct brake fluid level in expansion tank.