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33 41 000 Replacing Drive Flange On Left/Right Rear Axle Shaft

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Special tools required: 

Apply handbrake.

Remove rear wheel  . See 36 10 300 REMOVING OR INSTALLING FRONT OR REAR WHEEL

Unscrew collar nut.

Remove brake disc  . See 34 21 320 REMOVING AND INSTALLING OR REPLACING BOTH REAR BRAKE DISCS

Installation: 

Replace collar nut, apply a light coating of oil to contact surface and tighten down.

Tightening torque 33 41 3AZ  . See 33 41 WHEEL BEARINGS

Secure collar nut by peening on flat areas of output shaft.

Fig 1: Locating Collar Nut
G04745166Courtesy of BMW OF NORTH AMERICA, INC.

Force drive flange with special tools 33 2 116  /33 2 201  , 33 2 160  , 33 4 200  and 5 wheel bolts out of wheel bearing. See 33 2 160 SPACER RING and 33 4 200 TOOL KIT/STRIKER FIXTURE

NOTE: Rounded inside edge of special tool 33 2 160  must point to drive flange. See 33 2 160 SPACER RING
Fig 2: Identifying Special Tool
G04726530Courtesy of BMW OF NORTH AMERICA, INC.
IMPORTANT: The wheel bearing is destroyed when the drive flange is removed and cannot be reused!

Replace wheel bearing  . See 33 41 151 REPLACING LEFT OR RIGHT WHEEL BEARING ON REAR AXLE SHAFT 

Installation: 

Oil drive flange lightly and attach to splines of output shaft.

Draw drive flange into wheel bearing  . See 33 21... PRESSING OUTPUT SHAFT OUT OF DRIVE FLANGE AND DRAWING IN (OUTPUT SHAFT REMOVED FROM REAR DIFFERENTIAL) 

After installation: