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Home >> Mini >> 2010 >> Cooper S, 2D Hatchback, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 1347 (Body Equipment - Repair Instructions) >> 71 Gaskets/Seals, Loose Body Parts >> 51 71 000 Removing And Installing/Replacing Seal On Front Door, Left Or Right

51 71 000 Removing And Installing/Replacing Seal On Front Door, Left Or Right

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Necessary preliminary tasks: 

NOTE:

The positioning of the seal must be established in four areas of the front door with positioning aids to be stuck on.

Positioning aids are included with new seals.

Position of seal (4) on front door: 

Fig 1: Identifying Position Of Seal On Front Door
G04768152Courtesy of BMW OF NORTH AMERICA, INC.

Area (A) at distance (D) to door rabbet.

Area (B) at line (1) to positioning aids (3) to be stuck on.

Area (C) at distance (E) to seal (5).

Clean bonding surfaces on paint with adhesive cleaner (sourcing reference: BMW Parts Department).

D= 2.4 mm

E = 17.5 mm

Positioning aid "A1" for front door, left ("B1" right) 

Fig 2: Identifying Positioning Aid A1 For Front Door
G04768153Courtesy of BMW OF NORTH AMERICA, INC.

Detach prestamped positioning aid from backing.

Align positioning aid with printed help markings (X, Y) and contact edge (2) to front door and press.

Seal must rest on positioning edge (1) during sticking.

X Start of bend radius

Y Bore for door brake

Z Opening due to folding

Positioning aid "A2" for front door, left ("B2" right) 

Fig 3: Identifying Positioning Aid A2 For Front Door
G04768154Courtesy of BMW OF NORTH AMERICA, INC.

Detach prestamped positioning aid from backing.

Align positioning aid with printed help markings (X, Y) and contact edge (2) to front door and press.

Seal must rest on positioning edge (1) during sticking.

X Start of bend radius

Y Bore for door brake

Z Opening due to folding

Positioning aid "A3" for front door, left ("B3" right) 

Fig 4: Identifying Positioning Aid A3 For Front Door
G04768155Courtesy of BMW OF NORTH AMERICA, INC.

Detach prestamped positioning aid from backing.

Align positioning aid with printed help markings (X, Y), bores, screw heads and contact edge (2) to front door and press.

Seal must rest on positioning edge (1) during sticking.

X Start of bend radius

Y Bore for door lock

Z Cut out if reflector is fitted

Positioning aid "A4" for front door, left ("B4" right) 

Fig 5: Identifying Positioning Aid A4 For Front Door
G04768156Courtesy of BMW OF NORTH AMERICA, INC.

Detach prestamped positioning aid from backing.

Align positioning aid with printed help markings (X, Y), bores, screw heads and contact edge (2) to front door and press.

Seal must rest on positioning edge (1) during sticking.

X Start of bend radius

Y Bore for door lock

CAUTION:
  • Do not grip bonding surface.
  • It is not the length of pressing in time but rather the level of pressing (approx. 10 ... 15 N/cm2 ) which is decisive here.
  • Separation of seal after pressing destroys the adhesive layer.
NOTE:

After being pressed on gently, seal can be pulled off again up to 3 times. Do not dirty adhesive area.

Suspend seal (1) with open lip pointing inwards over door. Pull protection of positioning aid (liner) off seal in sections.

Stick on seal (1) as follows:

Remove positioning aids and assemble front door.

Fig 6: Locating Seal
G04768157Courtesy of BMW OF NORTH AMERICA, INC.