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Home >> Mini >> 2010 >> Cooper S, 2D Hatchback, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 1298 (Rear Axle - Repair (AWD)) >> 21 Output Shafts >> 33 21 002 Removing And Installing / Replacing Right Output Shaft

33 21 002 Removing And Installing / Replacing Right Output Shaft

WARNING: This page does not describe the selected car, but rather 10 other vehicles, including the 2010 BMW 535xi, 2010 BMW 528xi, 2009 BMW 535xi, 2009 BMW 528xi, and 2008 BMW 535xi. However, it is still accessible from the selected car via links, so may be relevant.
WARNING: Scalding hazard!
Only perform the following tasks after the vehicle has cooled down.

Apply handbrake.

Remove rear wheel.

E61: Deactivate and drain air spring/suspension system

Unscrew collar nut.

Installation: 

Replace collar nut, apply a light coating of oil to contact surface and tighten down.

Tightening torque 33 41 3AZ. .

Secure collar nut by peening on flat areas of output shaft.

Fig 1: Locating Collar Nut
G04745166Courtesy of BMW OF NORTH AMERICA, INC.

Release bolts and remove with washers (1).

Force output shaft off drive flange with a suitable tool.

Installation: 

Before installing output shaft, make sure that drive flange is fully engaged in rear differential.

Replace bolts and washers (1).

Tightening torque 33 21 1AZ. .

Fig 2: Locating Output Shaft Bolts And Washers
G04742529Courtesy of BMW OF NORTH AMERICA, INC.

Remove stabilizer link from swinging arm.

E60: Remove spring strut shock absorber from wheel carrier.

E61: Remove rear shock absorber from swinging arm.

Raise wheel carrier for feeding output shaft out and in with workshop jack approx. 20 mm.

Fig 3: Raising Wheel Carrier
G04742530Courtesy of BMW OF NORTH AMERICA, INC.

Press output shaft (1) out of drive flange and remove towards center of car.

Fig 4: Identifying Towards Centre Of Car
G04742531Courtesy of BMW OF NORTH AMERICA, INC.

After installation: