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Home >> Mini >> 2010 >> Cooper S, 2D Hatchback, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 1286 (Body Equipment - Repair) >> 21 front door locks, handles, fittings >> 51 21 180 Removing and installing/replacing cover on outside handle

51 21 180 Removing and installing/replacing cover on outside handle

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NOTE: If replacing version with Comfort Access/CA:
In order to avoid Comfort Access malfunction, use only original BMW paints on the cover with electrically non - conducting primer.

New part (from 09/2005) is provided with electrically non-conducting primer.

Necessary preliminary tasks: 

2-door Models: 

Remove trim (2).

Fig 1: Removing Trim (2)
G04760970Courtesy of BMW OF NORTH AMERICA, INC.

4-door Models: 

Remove trim (2).

Fig 2: Identifying Trim
G04760971Courtesy of BMW OF NORTH AMERICA, INC.
NOTE: Protect bore (1) against scratching (risk of corrosion).

Release screw (2).

Installation: 

Press cover (3) slightly towards rear when screwing down (gap).

Tightening torque 51 21 8AZ  . See BODY EQUIPMENT - TIGHTENING TORQUES .

Fig 3: Press Cover (3) Slightly Toward Rear
G04760979Courtesy of BMW OF NORTH AMERICA, INC.

Remove stop pad (1).

Fig 4: Removing Stop Pad
G04760980Courtesy of BMW OF NORTH AMERICA, INC.

Release screw (1).

Press mounting (2) back, lever out cover (3) at rear and remove in direction of arrow.

Tightening torque 51 21 7AZ  . See BODY EQUIPMENT - TIGHTENING TORQUES .

Fig 5: Removing Cover
G04760981Courtesy of BMW OF NORTH AMERICA, INC.

Installation: 

Following parts of cover on outside handle (5) must not be damaged or missing:

  1. Thread
  2. Bridges
  3. Bridges
  4. Screw surface
    Fig 6: Identifying Thread, Bridges And Screw Surface
    G04760982Courtesy of BMW OF NORTH AMERICA, INC.