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23 42 620 Replacing clutch valve (GS7S47BG SMG)

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IMPORTANT:

It is essential to adhere to conditions of absolute cleanliness.

Any dirty parts must be cleaned before the clutch valve is loosened.

After completion of work, check HYDRAULIC OIL LEVEL .

  1. Bleed clutch slave cylinder/hydraulic line.
  2. Teach in characteristic clutch-valve values.
  3. Teach in clutch slipping point (warranty).

Only use the approved hydraulic oil: Pentosin CHF11S (BMW part number 81 22 9 407 758, 1-litre can)

Failure to comply with this instruction will result in serious damage to hydraulic unit.

Necessary preliminary work: 

Disconnect connector (1).

Unfasten screws (2).

Tightening torque: 2.9 Nm

Installation note: 

Replace screws.

Fig 1: Identifying Connector And Screws
G00530682Courtesy of BMW OF NORTH AMERICA, INC.

Force must be applied to remove the valve.

Pull clutch valve (1) out of pump block.

Installation note: 

Observe installation position of valve.

Fig 2: Identifying Clutch Valve
G00530683Courtesy of BMW OF NORTH AMERICA, INC.
IMPORTANT: Ensure that sealing rings (1) are present after clutch valve is removed.

Installation note: 

Before installing clutch valve, moisten sealing rings with hydraulic fluid (Pentosin CHF11S, BMW part number 81 22 9 407 758, 1-litre can).

Fig 3: Identifying Sealing Rings On Clutch Valve
G00530684Courtesy of BMW OF NORTH AMERICA, INC.

Installation note:

Replace sealing ring (1).

Before installing, moisten sealing ring with hydraulic fluid (Pentosin CHF11S, BMW part number 81 22 9 407 758, 1-litre can).

The sealing ring must not be shifted or damaged when installing the valve.

Before tightening the valve, ensure that it is positioned correctly.

Fig 4: Locating Sealing Ring
G00530685Courtesy of BMW OF NORTH AMERICA, INC.

Insert clutch valve (1) as far as possible and pull in with valve screws.

Tightening torque: 2.9 Nm

Fig 5: Identifying Clutch Valve
G00530683Courtesy of BMW OF NORTH AMERICA, INC.