LEMON Manuals: Even more car manuals for everyone
Home >> Mini >> 2010 >> Cooper S, 2D Hatchback, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 1271 (Manual Transmission - Repair Instructions) >> Bearing In Housing >> 23 12 059 Replacing radial shaft seal for output shaft (GS6-53BZ/DZ)

23 12 059 Replacing radial shaft seal for output shaft (GS6-53BZ/DZ)

WARNING: This page is about a different car, the 2010 BMW M5, 2009 BMW M5, 2008 BMW M5, 2007 BMW M5, and 2006 BMW M5. However, it is still accessible from the selected car via links, so may be relevant.
IMPORTANT: After completion of work, check TRANSMISSION OIL LEVEL .
Use only APPROVED TRANSMISSION OIL .
Failure to comply with this instruction will result in serious damage to the transmission.

Necessary preliminary tasks: 

Brace output flange with special tool 23 0 020 .

Release collar nut with special tool 23 2 320 .

Release E90, 91 M57T2, E60S85 with special tool 23 0 200 .

Installation: 

Mark flange with thermo pin and heat to min. 80°-100°.

WARNING: Scalding hazard! Fit flange wearing suitable protective gloves only!
Fig 1: Identifying Special Tool (23 0 020) And (23 2 320)
G04726037Courtesy of BMW OF NORTH AMERICA, INC.
IMPORTANT: Do not drive on flange.

Secure collar nut with Loctite 243.

Detach output flange (1) with special tool 33 1 150 (device for pulling off drive flanges) and adapter plate 33 1 154 from output shaft.

Fig 3: Identifying Special Tool (33 1 150) And Adapter Plate (33 1 154)
G04742232Courtesy of BMW OF NORTH AMERICA, INC.

Release screw on special tool 23 3 210 .

Slide special tool 23 3 210 over output shaft and screw into sealing ring firmly.

Fig 4: Identifying Slide Special Tool (23 3 210) And (23 3 161)
G04726039Courtesy of BMW OF NORTH AMERICA, INC.

Insert screw into special tool 23 3 210 again and continue turning until sealing ring is pulled out of transmission housing.

If necessary, remove ring spring of sealing ring.

Fig 5: Identifying Special Tool (23 3 210)
G04726040Courtesy of BMW OF NORTH AMERICA, INC.

Installation: 

Coat sealing lips of new radial seal with gear oil.

Drive in radial seal as far as it will go with special tool 23 3 230 and plastic hammer.

Fig 6: Identifying Special Tool (23 3 230) And (23 3 162)
G04726041Courtesy of BMW OF NORTH AMERICA, INC.