64 11 206 Removing and installing/replacing heater
Follow safety instructions for handling refrigerant R 134a.
Follow safety instructions for handling refrigerant oil.
Restart engine only when A/C system has been correctly filled.
Necessary preliminary tasks:
- Draw off refrigerant from A/C system
- Remove lower section of microfilter housing
- Remove expansion valve
- Remove instrument panel trim
- Remove complete steering column
- Disconnect plug connection for control unit for car access system
Release cover cap (1) from bulkhead (2).
Release screw (1).
For tightening torque refer to 64 11 1AZ in 64 11 HOUSING, HEATER/AIR CONDITIONER .
Detach right footwell heating duct (1) in area (2) in direction of arrow.
Detach right footwell heating duct (1) with adapter (3) from heater/air conditioner and remove in direction of arrow from right rear compartment heating duct (4).
Detach left footwell heating duct (1) in area (2) in direction of arrow.
Detach left footwell heating duct (1) with adapter (3) from heater/air conditioner and remove in direction of arrow from left rear compartment heating duct (4).
Installation:
Make sure retainer (2) is correctly seated on left/right footwell heating duct (1).
Insert footwell heating duct (1) with adapter (3) in rear compartment heating duct (4).
Attach footwell heating duct (1) in area (4) to heater/air conditioner. Make sure assembly is locked exactly at point (5).
Unclip refrigerant line (3).
Feed out rubber grommet (4).
Installation:
Make sure rubber grommet (4) is correctly seated.
Installation:
Vent cooling system and check for leaks.
Necessary preliminary tasks:
- Disconnect all necessary cable ties on support tube.
- Release wiring harnesses/cable ducts and lay to one side.
- If necessary, remove control units/disconnect plug connections.
Installation:
Make sure wiring harnesses/cable ducts are correctly routed and secured.
Release screw (1) of heater on support tube (2).
For tightening torque refer to 51 71 6AZ in 51 71 SEALS AND LOOSE BODY PARTS .
Detach wiring harness (3) from support tube (2).
Release screws (1) of heater on support tube (2).
For tightening torque refer to 64 11 6AZ in 64 11 HOUSING, HEATER/AIR CONDITIONER .
Release nuts (1) on right on support tube (2).
For tightening torque refer to 51 71 5AZ in 51 71 SEALS AND LOOSE BODY PARTS .
Release nuts (1) on left on support tube (2).
For tightening torque refer to 51 71 5AZ in 51 71 SEALS AND LOOSE BODY PARTS .
Release screw (1) on support tube (2).
For tightening torque refer to 51 71 5AZ in 51 71 SEALS AND LOOSE BODY PARTS .
Release screws (1) on support tube (2) from bracket (3).
For tightening torque refer to 51 71 4AZ in 51 71 SEALS AND LOOSE BODY PARTS .
Detach support tube (2) and remove from vehicle with assistance of a second person.
Remove heater.
Installation:
Make sure heater (1) is correctly seated.
Installation:
Make sure condensate drain (1) is correctly seated in grommet (2).