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64 11 206 Removing and installing/replacing heater

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WARNING: Avoid contact with refrigerant and refrigerant oil.

Follow safety instructions for handling refrigerant R 134a. 

Follow safety instructions for handling refrigerant oil. 

IMPORTANT: Risk of damage!

Restart engine only when A/C system has been correctly filled.

NOTE: If A/C system is opened for more than 24 hours: Replace desiccant insert for A/C system 

Necessary preliminary tasks: 

WARNING: To avoid injury, cover holder (1) on support tube (2).
Fig 1: Cover Holder And Support Tube
G04727790Courtesy of BMW OF NORTH AMERICA, INC.

Release cover cap (1) from bulkhead (2).

Fig 2: Cover Cap And Bulkhead
G04727791Courtesy of BMW OF NORTH AMERICA, INC.

Release screw (1).

For tightening torque refer to 64 11 1AZ in 64 11 HOUSING, HEATER/AIR CONDITIONER .

Fig 3: Screw
G04727792Courtesy of BMW OF NORTH AMERICA, INC.

Detach right footwell heating duct (1) in area (2) in direction of arrow.

Detach right footwell heating duct (1) with adapter (3) from heater/air conditioner and remove in direction of arrow from right rear compartment heating duct (4).

Fig 4: Right Footwell Heating Duct, Area, Adapter, Right Rear Compartment Heating Duct And Removal Direction
G04727793Courtesy of BMW OF NORTH AMERICA, INC.
NOTE: Lower instrument panel trim partially shown.

Detach left footwell heating duct (1) in area (2) in direction of arrow.

Detach left footwell heating duct (1) with adapter (3) from heater/air conditioner and remove in direction of arrow from left rear compartment heating duct (4).

Fig 5: Left Footwell Heating Duct, Area, Adapter, Left Rear Compartment Heating Duct And Removal Direction
G04727794Courtesy of BMW OF NORTH AMERICA, INC.

Installation: 

Make sure retainer (2) is correctly seated on left/right footwell heating duct (1).

Insert footwell heating duct (1) with adapter (3) in rear compartment heating duct (4).

Attach footwell heating duct (1) in area (4) to heater/air conditioner. Make sure assembly is locked exactly at point (5).

Fig 6: Heating Duct, Retainer, Adapter, Area And Rear Compartment Heating Duct
G04727795Courtesy of BMW OF NORTH AMERICA, INC.

Unclip refrigerant line (3).

Feed out rubber grommet (4).

Installation: 

Make sure rubber grommet (4) is correctly seated.

IMPORTANT: Carefully blow through aluminum triple pipe to remove remaining coolant from heat exchanger for heating system.

Installation: 

Vent cooling system and check for leaks.

Fig 7: Refrigerant Line And Rubber Grommet
G04727796Courtesy of BMW OF NORTH AMERICA, INC.

Necessary preliminary tasks: 

Installation: 

Make sure wiring harnesses/cable ducts are correctly routed and secured.

Release screw (1) of heater on support tube (2).

For tightening torque refer to 51 71 6AZ in 51 71 SEALS AND LOOSE BODY PARTS .

Fig 8: Screw And Support Tube
G04727797Courtesy of BMW OF NORTH AMERICA, INC.

Detach wiring harness (3) from support tube (2).

Release screws (1) of heater on support tube (2).

For tightening torque refer to 64 11 6AZ in 64 11 HOUSING, HEATER/AIR CONDITIONER .

Fig 9: Wiring Harness, Support Tube And Screws
G04727798Courtesy of BMW OF NORTH AMERICA, INC.

Release nuts (1) on right on support tube (2).

For tightening torque refer to 51 71 5AZ in 51 71 SEALS AND LOOSE BODY PARTS .

Fig 10: Nuts And Support Tube (Right)
G04727799Courtesy of BMW OF NORTH AMERICA, INC.

Release nuts (1) on left on support tube (2).

For tightening torque refer to 51 71 5AZ in 51 71 SEALS AND LOOSE BODY PARTS .

Fig 11: Nuts And Left Support Tube
G04727800Courtesy of BMW OF NORTH AMERICA, INC.

Release screw (1) on support tube (2).

For tightening torque refer to 51 71 5AZ in 51 71 SEALS AND LOOSE BODY PARTS .

Fig 12: Screw And Support Tube
G04727801Courtesy of BMW OF NORTH AMERICA, INC.

Release screws (1) on support tube (2) from bracket (3).

For tightening torque refer to 51 71 4AZ in 51 71 SEALS AND LOOSE BODY PARTS .

Detach support tube (2) and remove from vehicle with assistance of a second person.

Fig 13: Screws, Support Tube And Bracket
G04727802Courtesy of BMW OF NORTH AMERICA, INC.

Remove heater.

Installation: 

Make sure heater (1) is correctly seated.

Installation: 

Make sure condensate drain (1) is correctly seated in grommet (2).

Fig 14: Heater And Grommet
G04727803Courtesy of BMW OF NORTH AMERICA, INC.