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Home >> Mini >> 2010 >> Cooper S, 2D Hatchback, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 1177 (Collision - Body Panel Repair (E92 & E93)) >> Wheel Wells >> 41 14 021 Front Left Wheel Arch Replacement >> Installing Wheel Arch

Installing Wheel Arch

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IMPORTANT: Do not grind/sand new parts in area of bonding surfaces.

Clean bonding surfaces with adhesive cleaning agent R1.

Apply adhesive K1 to bonding surfaces.

Install new parts and rivet with blind rivets.

In area (1) weld new part for ground connection.

Installation note: 

In area (2) 1 N5 punch rivet is used later.

Fig 1: Rivet Areas
G06854772Courtesy of BMW OF NORTH AMERICA, INC.
IMPORTANT: Three-plate connection (1)!
In area (1) rivet new part on both sides offset with 4 punch rivets N5.

Use 14 punch rivets N5 in area (2).

Use 18 punch rivets N5 in area (3).

Fig 2: Rivet Areas On Wheel Arch
G06854775Courtesy of BMW OF NORTH AMERICA, INC.

Rivet new parts with blind rivets in areas (1) and (2).

Use 2 punch rivets N5 in area (3).

Fig 3: Rivet Areas
G06854771Courtesy of BMW OF NORTH AMERICA, INC.

Installation note: 

Vehicles with spring strut dome plate insert: 

Different plate inserts are fitted, depending on the model.

IMPORTANT: Use only identical plate inserts on both sides of the vehicle.

Riveted version:

If damaged, the plate inserts must always be replaced with glued versions on both sides of the vehicle.

Fig 4: Spring Strut Dome Plate Insert
G04726804Courtesy of BMW OF NORTH AMERICA, INC.

Glued version:

Adhesive/contact surfaces of plate insert must be free of sealant, final paint coat and underbody protection.

Do not grind off primer.

Use adhesive gun 41 3 102 in conjunction with adhesive K3.

Apply K3 adhesive in areas (1). Do not apply any adhesive in area (2).

Secure plate insert with 3 screws and nuts for 2 hours at min. 20°C.

IMPORTANT: Operational strength is only achieved after 12 hours!
Fig 5: K3 Adhesive Applying Areas
G05778771Courtesy of BMW OF NORTH AMERICA, INC.