41 63 003 Cover Bowl Replacement (Coupe)

WARNING: This page does not describe the selected car, but rather 21 other vehicles, including the 2013 BMW 328xi, 2013 BMW 328i, 2012 BMW 328xi, 2012 BMW 328i, and 2011 BMW 328xi. However, it is still accessible from the selected car via links, so may be relevant.

Necessary preliminary work:

NOTE: Carry over schematic representation to the relevant vehicle type.

IMPORTANT: Deformation of the sheet metal flanges in the side panel and the wheel arch results in permanent vehicle leakage. Carry out removal/installation with great care.

Following new body parts are required:

Filler bowl

Fig 1: Filler Bowl
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Turn sleeve (1) through approx. 45° and pull out in direction of arrow.

Fig 2: Sleeve And Removal Directions

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Press retaining strap (1) inwards and lift out (see arrow).

Pierce cover bowl at markings (3) with a small screwdriver.

Remove cover (2).

Fig 3: Retaining Strap, Cover, Cover Bowl Markings And Removal Direction

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NOTE: Illustrations shows fuel filler pipe removed.

Release rubber seal from sheet metal flange.

Fig 4: Rubber Seal Removal Directions

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Insert screwdriver to a depth of max. 5 mm and unlock cover bowl catch.

Fig 5: Cover Bowl Catch And Screwdriver

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Keep cover bowl tensioned with pliers (2).

Unlock catches individually with screwdriver (1).

Unlock catches in following order:

Top left
Bottom left
Top right
Bottom right

Move screwdriver in opposite direction at both lower catches.

Fig 6: Cover Bowl, Pliers, Screwdriver And Removal Directions

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Open hinge arm (1).

IMPORTANT: Do not damage sheet metal flange of side panel.

Carefully twist out cover bowl (2) at first at rear in direction of arrow from side panel and remove.

Fig 7: Hinge Arm, Cover Bowl And Removal Direction

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Installation:

Open hinge arm.

Turn sealing sleeve in area of hinge inwards and hold.

Insert cover bowl and engage sealing sleeve over fuel filler pipe.

Fig 8: Hinge Arm Opening Direction

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Installation:

Using fitting aid (1), pull sealing lip (2) over sheet metal flange of wheel arch (3).

Fig 9: Fitting Aid, Sealing Lip, Wheel Arch Metal Flange And Installation Direction

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Installation:

Illustrations shows fuel filler pipe removed.

Check that sealing lip is correctly seated.

Fig 10: Sealing Lip

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Installation:

Cover bowl must snap into place 4 times.

After installing, carefully check cover bowl at clips for secure seating.

There must be no discernible gap between sealing lip and side panel in area (1).

Fig 11: Sealing Lip And Side Panel Area

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