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Home >> Mini >> 2010 >> Cooper S, 2D Hatchback, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 1177 (Collision - Body Panel Repair (E92 & E93)) >> Body Panel Repair General Information >> 41 00... Reinforcement Plate (Bonded) >> Preparation Of New Part

Preparation Of New Part

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Cut new part (1) in accordance with cut on vehicle and if necessary adjust to fit with straightening attachment or universal mount.

Fig 1: Cutting Position
G06854693Courtesy of BMW OF NORTH AMERICA, INC.

Make reinforcement plate (1) from trim of new part (2).

Length of reinforcement plate is 80 mm.

Fig 2: Reinforcement Plate And New Part Trim Plate
G06854694Courtesy of BMW OF NORTH AMERICA, INC.

Slide reinforcement plate (1) halfway into component on body and fasten with 2 self-tapping screws (2).

Fig 3: Sliding Reinforcement Plate Half-Way Into Body Component
G06854695Courtesy of BMW OF NORTH AMERICA, INC.

Adjust new part (1) to fit and set 4.3 mm dia. bore holes (2).

Remove new part again.

Release self-tapping screws (3).

Remove reinforcement plate.

Drill out bore holes (3) for screws to 4.3 mm dia.

Deburr all bore holes.

Fig 4: Bore Drilling Position
G06854696Courtesy of BMW OF NORTH AMERICA, INC.
IMPORTANT: Do not grind new part and body in area of bonding surfaces.