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Home >> Mini >> 2010 >> Cooper S, 2D Hatchback, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 1177 (Collision - Body Panel Repair (E92 & E93)) >> Body Panel Repair General Information >> 41 00... Installing A Cavity Bulkhead (Not Expanded)

41 00... Installing A Cavity Bulkhead (Not Expanded)

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The following repair represents replacement of a cavity bulkhead.

Before these work steps, prepare the new part so that it is ready to install (adapting, cutting to size, applying welding primer etc.).

Sand contact surface of cavity bulkhead (1) with coarse-grained abrasive paper (grain 50 - 100).

Clean contact surface (1) with spirit.

Apply an approx. 15 mm high bead of original BMW window adhesive to contact surface (1).

Attach cavity bulkhead in specified position (see old part).

Fit, secure and weld up new part.

Fig 1: Cavity Bulkhead Contact Surface And Bead Application Area
G04752151Courtesy of BMW OF NORTH AMERICA, INC.
WARNING: Ensure adequate ventilation over entire processing period.