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18 12 044 Replacing front muffler (N51)

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Special tools required: 

WARNING: Scalding hazard! 

Only perform these tasks on an engine that has cooled down.

Necessary preliminary tasks: 

Support front muffler with special tool 31 2 220.

Fig 1: Special Tool (31 2 220)
G04725872Courtesy of BMW OF NORTH AMERICA, INC.
NOTE: If the cutting line is not marked by a punch mark in the pipe, determine the cutting line by means of the pipe length on the new front muffler.

Carry over cutting line to faulty front silencer (3) and mark out.

Fig 2: Identifying Rear Muffler Line Cutting Position
G05758989Courtesy of BMW OF NORTH AMERICA, INC.

Cut exhaust pipes at marked points with special tool 00 2 210 and deburr.

Fig 3: Special Tool (00 2 210)
G04725874Courtesy of BMW OF NORTH AMERICA, INC.

Release bolt and remove bracket (1).

Tightening torque: see 2AZ in 18 20 EXHAUST SYSTEM SUSPENSION .

Fig 4: Exhaust Pipe Self-Locking Nuts
G04725866Courtesy of BMW OF NORTH AMERICA, INC.

Release bolt and remove bracket (1).

Tightening torque: see 2AZ in 18 20 EXHAUST SYSTEM SUSPENSION .

Fig 5: Bracket And Mounting Bolt
G04725882Courtesy of BMW OF NORTH AMERICA, INC.

Unfasten screw connection.

Installation: 

Tightening torque: see 3AZ in 18 20 EXHAUST SYSTEM SUSPENSION .

Fig 6: Bracket Nut
G04725868Courtesy of BMW OF NORTH AMERICA, INC.

Release bolts along line and remove reinforcement plate (1).

Lower front muffler and remove.

Fig 7: Reinforcement Plate
G04725871Courtesy of BMW OF NORTH AMERICA, INC.

Installation: 

Connect front muffler to rear muffler by means of clamp and align.

Centre clamp and tighten down.

For tightening torque refer to 18 20 8AZ in 18 20 EXHAUST SYSTEM SUSPENSION .

Fig 8: Muffler Connection Clamp
G04725877Courtesy of BMW OF NORTH AMERICA, INC.
NOTE: Check exhaust system for leaks.