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Home >> Mini >> 2010 >> Cooper S, 2D Hatchback, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 1161 (Fuel Supply System - Repair - E92/E93) >> Fuel Delivery, Sensor For Gauge >> 16 12 000 Removing and installing/replacing fuel gauge sensor (right side/US cars with N51 engines)

16 12 000 Removing and installing/replacing fuel gauge sensor (right side/US cars with N51 engines)

WARNING: This page does not describe the selected car, but rather 14 other vehicles, including the 2013 BMW 328xi, 2013 BMW 328i, 2012 BMW 328xi, 2012 BMW 328i, and 2011 BMW 328xi. However, it is still accessible from the selected car via links, so may be relevant.
IMPORTANT: Ensure adequate ventilation in the place of work!
Ensure absolute cleanliness when working on the open fuel tank.
Contaminants in the fuel tank can impair driving operation or may even result in vehicle breakdown!

Necessary preliminary tasks: 

Unclip retaining clip (1) at top and bottom and slide out of holder (2).

Installation: 

Retaining clip (1) is an integral part of the repair kit and must be fitted in each case.

Fig 1: Removing Holder
G06897868Courtesy of BMW OF NORTH AMERICA, INC.

Unlock fuel gauge sensor (1) in direction of arrow.

Slide fuel gauge sensor in direction of arrow out of holder (2).

Fig 2: Sliding Fuel Gauge Sensor
G06897869Courtesy of BMW OF NORTH AMERICA, INC.

Installation: 

Position retaining clip (1) with longer guide pin (2) in holder at top (3).

Position shorter guide pin (4) in holder at bottom (5).

Slide in retaining clip (1).

Ensure retaining clip is correctly engaged.

Fig 3: Identifying Guide Pins With Retaining Clips
G06897870Courtesy of BMW OF NORTH AMERICA, INC.