LEMON Manuals: Even more car manuals for everyone
Home >> Mini >> 2010 >> Cooper S, 2D Hatchback, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 1160 (Fuel System - Repair - E92/E93; Z4 (N52)) >> Injection Nozzle And Lines >> 13 53 240 Replacing complete injection pipe (N51)

13 53 240 Replacing complete injection pipe (N51)

WARNING: This page does not describe the selected car, but rather 13 other vehicles, including the 2013 BMW 328xi, 2013 BMW 328i, 2012 BMW 328xi, 2012 BMW 328i, and 2011 BMW 328xi. However, it is still accessible from the selected car via links, so may be relevant.

Necessary preliminary tasks: 

Recycling 

Fuel escapes when fuel line is detached. Catch and dispose of escaping fuel.

Observe country-specific waste-disposal regulations.

Remove protective cap from compressed air valve.

Fig 1: Dust Cap
G04725720Courtesy of BMW OF NORTH AMERICA, INC.

Connect compressed air line (1) to compressed air valve.

Blow fuel back into tank with a short blast of compressed air (max. 3 bar).

Fig 2: Compressed Air Line
G04725725Courtesy of BMW OF NORTH AMERICA, INC.

Unclip plug connection (1) from holder (2) and disconnect.

Unclip wiring harnesses from holder (2) and connector strip (3).

Disconnect holder (2) from injection pipe.

Detach connector strip (3) in direction of arrow.

Fig 3: Removing Connector Strip
G06902630Courtesy of BMW OF NORTH AMERICA, INC.
IMPORTANT: When releasing and tightening down fuel line (1), it is absolutely essential to grip fuel rail (2)!

Release fuel line (1).

Tightening torque 13 53 11AZ .

Fig 4: Identifying Fuel Line And Fuel Rail
G06902631Courtesy of BMW OF NORTH AMERICA, INC.

Seal fuel hose with special tool 32 1 270 .

Fig 5: Sealing Fuel Hose Using Special Tool (32 1 270)
G06902632Courtesy of BMW OF NORTH AMERICA, INC.

Release screws.

Tightening torque 13 53 2AZ .

Remove injection pipe (1).

Fig 6: Removing Injection Pipe
G06902633Courtesy of BMW OF NORTH AMERICA, INC.

Lever out retainers (1).

Pull fuel injectors out of injection pipe.

Installation: 

Replace sealing rings on fuel injectors and coat with antifriction rubber coating.

Fig 7: Fuel Injector Retainer And Removal Direction
G04725728Courtesy of BMW OF NORTH AMERICA, INC.
NOTE: Check stored fault messages.

Now clear the fault memory.