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21 52 510 Removing and installing/replacing clutch slave cylinder (plastic)

WARNING: This page does not describe the selected car, but rather 15 other vehicles, including the 2008 BMW 335xi, 2008 BMW 335i, 2008 BMW 328xi, 2008 BMW 328i, and 2008 BMW 323i. However, it is still accessible from the selected car via links, so may be relevant.

Special tools required: 

NOTE: After completing work bleed Clutch Hydraulic System clutch hydraulic system.

Seal hydraulic line to clutch slave cylinder with special tool 13 3 010.

Fig 1: Sealing Hydraulic Line With Special Tool (13 3 010)
G04725969Courtesy of BMW OF NORTH AMERICA, INC.

Release nuts and remove clutch slave cylinder (1) with holder (2).

Installation: 

Replace self-locking nuts.

For tightening torque refer to 21 52 5AZ in 21 52 CLUTCH OPERATION (HYDRAULIC) .

Fig 2: Identifying Clutch Slave Cylinder, Mounting Nuts And Holder
G04725970Courtesy of BMW OF NORTH AMERICA, INC.

Unlock spring retainer (1).

Disconnect hydraulic line (2).

Fig 3: Identifying Clutch Slave Cylinder Spring Retainer And Hydraulic Line
G04725971Courtesy of BMW OF NORTH AMERICA, INC.

Press cylinder together by hand.

Connect hydraulic line with cylinder pressed.

Fig 4: Identifying Pressed Cylinder
G04725972Courtesy of BMW OF NORTH AMERICA, INC.

Remove special tool 13 3 010.

Hold cylinder piston vertically downwards.

Press piston 5 times into cylinder.

Fig 5: Pressing Piston Into Cylinder 5 Times
G04725973Courtesy of BMW OF NORTH AMERICA, INC.

Press in piston until it engages.

Install clutch slave cylinder.

Bleed Clutch Hydraulics .

Installation: 

Clean thrust member (1) and contact face on release lever.

Lightly grease thrust member (1) on contact face (2).

Grease, refer to BMW Service Operating Fluids .

Fig 6: Identifying Cylinder Piston Thrust Member And Contact Face Of Release Lever
G04725974Courtesy of BMW OF NORTH AMERICA, INC.