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Home >> Mini >> 2010 >> Cooper S, 2D Hatchback, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 1065 (Collision - Body Panel Repair (E90 & E91)) >> Support Members >> 41 11 300 Cover For Longitudinal Member With Left Door Pillar Replacement (Partial Replacement B-Pillar)

41 11 300 Cover For Longitudinal Member With Left Door Pillar Replacement (Partial Replacement B-Pillar)

WARNING: This page does not describe the selected car, but rather 12 other vehicles, including the 2008 BMW 335xi, 2008 BMW 335i, 2008 BMW 328xi, 2008 BMW 328i, and 2007 BMW 335xi. However, it is still accessible from the selected car via links, so may be relevant.

Read contents of Body, General. 

Remove or cover those vehicle components in the repair area which are susceptible to heat or dust.

Use only approved Spot-Welding Apparatus  for repairs.

Place vehicle on straightening bench.

Following new body parts are required:

Mark severance cuts in accordance with specified measurements and cut.

IMPORTANT: Cut outer plate only for following severance cuts.

Measurement a = approx. 128 mm behind hole dia. 25 mm.

Measurement b = approx. 100 mm from roof edge.

Measurement c = approx. 80 mm below cut b.

Measurement d = approx. 190 mm from center point of hole dia. 20 mm.

Open weld joints in areas (1).

Installation: 

Cut out metal section (2) is needed again for sealing.

Weld in Reinforcing Panels  at all severance cuts.

Fig 2: Identifying Cut Outer Plate Severance Cuts Dimension
G04726817Courtesy of BMW OF NORTH AMERICA, INC.

Mark severance cut in accordance with specified measurement and cut.

IMPORTANT: Cut outer metal plate only for following severance cut.

Measurement a = 140 mm from roof edge.

Installation: 

Weld in Reinforcement Plate  at severance cut.

Fig 3: Identifying Measurement From Roof Edge
G04726818Courtesy of BMW OF NORTH AMERICA, INC.
NOTE: View from inside

Open weld joints in areas (1).

Fig 4: Identifying Weld Joints Areas
G04726819Courtesy of BMW OF NORTH AMERICA, INC.
NOTE: View from inside

Open adhesive bonds in areas (1).

Fig 5: Identifying Adhesive Bonds Areas
G04726819Courtesy of BMW OF NORTH AMERICA, INC.
NOTE: View from below

Open weld joint in area (1).

Fig 6: Identifying Weld Joint Area
G04726821Courtesy of BMW OF NORTH AMERICA, INC.

Installation information: 

Mark new part in accordance with severance cuts on vehicle and cut.

Apply Window Glass Adhesive  to cavity acoustic baffle (1).

Apply Adhesive  in areas (2).

Adjust new part to fit with straightening attachment or universal mount.

Fig 7: Identifying Cavity Acoustic Baffle And Adhesive Areas
G04726822Courtesy of BMW OF NORTH AMERICA, INC.