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41 31 010 Outer Roof Skin Replacement (Version With Slide/Tilt Sunroof)

WARNING: This page does not describe the selected car, but rather 12 other vehicles, including the 2008 BMW 335xi, 2008 BMW 335i, 2008 BMW 328xi, 2008 BMW 328i, and 2007 BMW 335xi. However, it is still accessible from the selected car via links, so may be relevant.

Read contents of Body, General. 

Use only approved Spot-Welding Apparatus  for repairs!

Remove or cover those vehicle components in the repair area which are susceptible to heat or dust.

Following new body parts are required:

Release 4 screws (1) in roof channel.

Fig 2: Identifying Roof Channel Screws
G04726919Courtesy of BMW OF NORTH AMERICA, INC.

Open weld joints in area (1).

Fig 3: Identifying Open Weld Joints Area
G04726920Courtesy of BMW OF NORTH AMERICA, INC.

Release adhesive areas (layout, see next operation) and remove roof outer skin.

Installation: 

Fit new part on body. Fit windscreen for positioning.

Seal weld seams and screws with sealing compound.

Apply Adhesive  in areas (1).

Apply sealing compound in areas (2).

Fig 4: Identifying Adhesive And Sealing Compound Areas
G04726921Courtesy of BMW OF NORTH AMERICA, INC.