LEMON Manuals: Even more car manuals for everyone
Home >> Mini >> 2010 >> Cooper S, 2D Hatchback, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 1065 (Collision - Body Panel Repair (E90 & E91)) >> 14 Wheels Wells >> 41 14 502 Rear Left Outer Wheel Arch Section Replacement (Rear Left Side Panel Removed)

41 14 502 Rear Left Outer Wheel Arch Section Replacement (Rear Left Side Panel Removed)

WARNING: This page does not describe the selected car, but rather 12 other vehicles, including the 2008 BMW 335xi, 2008 BMW 335i, 2008 BMW 328xi, 2008 BMW 328i, and 2007 BMW 335xi. However, it is still accessible from the selected car via links, so may be relevant.

Read contents of Body, General. 

Spot-weld bonding is used on this vehicle. Observe specific Procedure. 

Remove or cover those vehicle components in the repair area which are susceptible to heat or dust.

Use only approved Spot-Welding Apparatus  for repairs!

Following new body parts are required:

Mark severance cut (1) in accordance with measurement and cut.

IMPORTANT: Cut outer metal sheet only.

Measurement a = approx. 140 mm from roof edge.

Open weld joints in areas (2).

Installation: 

Weld in reinforcement plate at severance cut.

Apply window glass adhesive to cavity acoustic baffles (3).

Fig 2: Identifying Severance Cut Mark, Reinforcement Plate And Cavity Acoustic Baffle
G04726827Courtesy of BMW OF NORTH AMERICA, INC.

Mark severance cut (1) in accordance with measurement and cut.

IMPORTANT: Cut outer metal sheet only.

Measurement a = approx. 30 mm from lock striker reinforcement.

Open weld joints in areas (2).

Installation: 

Apply window glass adhesive to cavity acoustic baffle (3).

Fig 3: Identifying Severance Cut Mark, Weld Joint Areas And Cavity Acoustic Baffles
G04726828Courtesy of BMW OF NORTH AMERICA, INC.

Preparation of new part: 

Mark new part in accordance with severance cut on vehicle + 20 mm extra material and cut (1).

Slide new part under weld spot flange in area (3).

Plug weld in areas (2) and (3).

Fig 4: Identifying New Part Cut Mark, New Part Spot Flange And Plug Weld Areas
G04726829Courtesy of BMW OF NORTH AMERICA, INC.