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Home >> Mini >> 2010 >> Cooper S, 2D Hatchback, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 1021 (Body Equipment - Repair) >> Rear Door Locks, Handles, Fittings >> 51 22 200 Removing and installing/replacing outside handle and lock actuator on left or right rear door (from 09/00)

51 22 200 Removing and installing/replacing outside handle and lock actuator on left or right rear door (from 09/00)

WARNING: This page does not describe the selected car, but rather 16 other vehicles, including the 2006 BMW 325Ci, 2005 BMW 325xi, 2005 BMW 325i, 2005 BMW 325Ci, and 2004 BMW 325xi. However, it is still accessible from the selected car via links, so may be relevant.
NOTE: The lock actuator has a Bowden cable from year of manufacture 09/2000.

Remove acoustic insulation. See 51 48... Removing and installing/replacing sound insulation in rear door, left or right 

Remove outside handle on rear door. See 51 22 170 Removing and installing/replacing outside handle on left or right rear door (up to 09/00) 

Remove seals (1) and (2) for outside handle.

Fig 1: Removing Seals For Outside Handle
G03165164Courtesy of BMW OF NORTH AMERICA, INC.

Lever out Bowden cable (1) from holder (2) with screwdriver.

CAUTION: Do not bend holder (2).

Unhook Bowden cable nipple (3) from lever (4).

Fig 2: Unhooking Bowden Cable Nipple From Lever
G03165165Courtesy of BMW OF NORTH AMERICA, INC.

Feed Bowden cable (1) out of guide (2).

Fig 3: Feeding Bowden Cable Out Of Guide
G03165166Courtesy of BMW OF NORTH AMERICA, INC.

Installation: 

Foam (3) must be in area of guide (2).

NOTE: Shown in illustration without window guide rail.

Loosen bolt (1).

Lever out lock actuator (2) towards front and remove to inner door plate.

Fig 4: Levering Out Lock Actuator Towards Front
G03165167Courtesy of BMW OF NORTH AMERICA, INC.

Installation: 

Grommet (3) must be pushed onto end piece (4).

NOTE: Bowden cable nipple (1) for rear door. Bowden cable nipple (2) for 2-door model only on front door.
Fig 5: Installing Grommet Onto End Piece
G03165168Courtesy of BMW OF NORTH AMERICA, INC.

Installation: 

If necessary, replace screw (1) on lock actuator (3).

Bowden cable (2) must be correctly engaged with lock actuator (3).

Fig 6: Ensuring Bowden Cable Correctly Engaged With Lock Actuator
G03165169Courtesy of BMW OF NORTH AMERICA, INC.

Installation: 

Bowden cable nipple (1) must be correctly fitted in lock actuator (2) and must not be removed.

Fig 7: Ensuring Bowden Cable Nipple Correctly Fitted In Lock Actuator
G03165170Courtesy of BMW OF NORTH AMERICA, INC.