61 13 Special Tools For Wiring Harness Repairs

WARNING: This page is about a different variant/trim than selected.

Special tools required:

12 1 080
61 0 200
61 0 210
61 0 220
61 0 230
61 0 300
61 0 400
61 1 190
61 4 320
61 9 041
61 9 044

(see ENGINE ELECTRICAL SYSTEM - SPECIAL TOOLS and GENERAL ELECTRICAL SYSTEM - SPECIAL TOOLS )

Release and press-out tool:

Special tool 61 0 300
Special tool 61 0 400 (MINI N12/N14)

Handling:

Opening plug housings and removing contacts of different plug systems

Fig 1: Identifying Special Tool Kit

G04727496

Courtesy of BMW OF NORTH AMERICA, INC.

Refer to CUTTING TO LENGTH AND STRIPPING INSULATION FROM CABLES .

Handling:

Refer to CUTTING TO LENGTH AND STRIPPING INSULATION FROM CABLES .

Fig 2: Identifying Cutting Plier

G04727463

Courtesy of BMW OF NORTH AMERICA, INC.

Refer to CRIMPING STOP PARTS .

Special tool 61 4 320
1. Tool without crimping head
2. Crimping head (stripping insulation and cutting fibre-optic cables to length)
3. Crimping head (crimping fibre-optic cable contacts)
4. Crimping head (crimping MQS contacts)
5. Crimping head (crimping MPQ contacts)
6. Replacement blade (face-cutting fibre-optic cables)
7. Replacement blade with tool (insulation stripping unit)
8. Universal crimping head
  
  Fig 3: Identifying Crimping Stop Parts (Small Contacts)
  Courtesy of BMW OF NORTH AMERICA, INC.

Crimping stop parts (large contacts):

Special tool 61 0 200 (crimping set)
Special tool 61 0 210 (matrix set LSK 8)
Special tool 61 0 220 (matrix set SLK 2.8)
Special tool 61 0 230 (matrix set MAK 8 / DFK4)

Handling:

Fig 4: Identifying Crimping Stop Parts (Large Contacts)

G04727499

Courtesy of BMW OF NORTH AMERICA, INC.

Crimping antenna elbow plugs:

Special tool 61 9 041 (hand crimping tool)
Special tool 61 9 044 (matrix)

Handling:

Antenna elbow plug on radio receiver

Fig 5: Identifying Special Tools (61 9 044) And (61 9 041)
Courtesy of BMW OF NORTH AMERICA, INC.

Repair kit for ignition cables and for crimping fan connector receptacles 4 mm ² :

Special tool 12 1 080

Handling:

Refer to CRIMPING STOP PARTS .

Fig 6: Identifying Repair Kit For Ignition Cables And Crimping Fan Connector
Courtesy of BMW OF NORTH AMERICA, INC.

Repairing ribbon cables:

Special tool 61 1 190

Handling:

Refer to REPAIRING RIBBON CABLES .

Fig 7: Identifying Special Tools
Courtesy of BMW OF NORTH AMERICA, INC.