41 00... Overview Of Front End Repair Elements
| Component | Repair element(1) | Part number | Matching | ||
|---|---|---|---|---|---|
| (1) Engine carrier | Repair kit, lug, radiator bracket | 41 11 7 165 339 | Mounting, carrier, bumper | ||
| Threaded bolt, short Threaded bolt, long |
07 14 6 951 379 07 14 6 951 380 |
Mounting, carrier, bumper | |||
| Screw, self-tapping | 51 16 8 220 001 | Bracket, washer fluid reservoir Bracket, secondary air pump |
|||
| Helicoil thread insert | 07 14 6 958 589 | Bushing, front axle, front/middle | |||
| (2) Support carrier | Blind rivet nut | 41 12 8 223 082 | Support carrier, wheel arch, front right | ||
| Blind rivet nut, countersunk head | 41 32 8 257 508 | Support carrier, wheel arch, front left | |||
| Flange nut Shim | 07 14 6 949 832 41 35 7 001 794 |
Support carrier, wheel arch, outer | |||
| (3) Spring support | M8 Helicoil thread insert | 07 14 6 958 587 | V-strut on spring support | ||
| Blind rivet bolt with coarse thread Blind rivet nut |
41 12 8 244 333 32 41 1 094 185 |
Spring support, right | |||
| (4) Bulkhead | M8 Helicoil thread insert | 07 14 6 958 587 | Cross-member, bulkhead | ||
| Flange nut Shim | 07 14 6 949 832 41 35 7 001 794 |
Mounting, wiper system | |||
| Repair solution, threaded bolt | Expander rivet Cable strap |
51 11 1 908 077 32 41 1 112 282 |
|||
| Various repairs | M8 hexagon nut M6 hexagon nut M5 hexagon nut with shim |
07 11 9 904 024 07 12 9 904 859 07 12 9 904 381 |
|||
| M5 Helicoil thread insert M6 Helicoil thread insert M10 Helicoil thread insert |
07 14 6 958 585 07 14 6 958 586 07 14 6 958 587 |
||||
For a detailed depiction for using the repair elements, see below.
|
|||||
All the repair elements for the weight-reduced aluminium front end are depicted in the following.
Read contents of BODY, GENERAL .
- Repair kit, lug, radiator bracket
Mark severance cut (1) in accordance with measurement a and cut.
Measurement a = 63 mm from top edge, lug, radiator bracket.
Carry over holes from new part, drill and screw new part into place.
- Threaded bolts, short and long
Drive through damaged threaded bolts (1) towards rear.
Insert new threaded bolts (1) and (2) in same position, turn if necessary.
Peen threaded bolts (1) and (2) from front end with 2 mm punch.
Installation:
Grind off 3.5 mm of threaded bolt (2) at head on one side and apply primer coating.
- Screw, self-tapping
Grind off torn threaded bolts (1) until flush and apply primer coating.
Drill 5.5 mm dia. holes (2) at distance of approx. 8 mm in a level plane.
Insert self-tapping screw.
Tightening torque 8 Nm.
- Helicoil thread insert
Thread repair with Helicoil thread insert can be used on the spring support (1).
Read and comply with tool manufacturer's instructions.
- Helicoil thread insert
Thread repair with Helicoil thread insert can be used on the bulkhead (1).
Read and comply with tool manufacturer's instructions.
- Helicoil thread insert
Thread repair with Helicoil thread insert can be used on the front engine carrier bushings (1) and middle engine carrier bushings (2).
Read and comply with tool manufacturer's instructions.
- Flange nut with shim
Remove damaged press-in nuts in areas (1).
Drill out hole (1) to 18 mm.
Fit Limbach nut (2) from below; if necessary, secure with sealing compound.
Insert shim (3) in bore.
Install screw (4).