LEMON Manuals: Even more car manuals for everyone
Home >> Mini >> 2009 >> Cooper S, 2D Hatchback, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 1675 (COLLISION - BODY PANEL REPAIR (E65) Alpina) >> Wheel Wells >> 41 14 021 Front Left Wheel Arch Replacement

41 14 021 Front Left Wheel Arch Replacement

WARNING: This page is about a different car, the 2008 BMW Alpina and 2007 BMW Alpina. However, it is still accessible from the selected car via links, so may be relevant.

Spot-weld bonding is used for the first time on the E65. A specific procedure must be followed here.

Place vehicle on straightening bench.

Following new body parts are required:

Open weld joints in areas (1).

Remove support carrier (2).

Fig 2: Identifying Support Carrier And Weld Joints
G04774888Courtesy of BMW OF NORTH AMERICA, INC.

Open weld joints in areas (1).

Fig 3: Identifying Weld Joints Areas
G04774933Courtesy of BMW OF NORTH AMERICA, INC.

Open weld joints in areas (1).

Installation information: 

Apply repair welding spots to existing welding spots on new part. This is necessary because the adhesive between the spot flanges of the new part acts as an insulator.

Drill areas (2) for plug spot welding and weld diagonal strut.

Fig 4: Identifying Drill Areas And Weld Joints Areas
G04774934Courtesy of BMW OF NORTH AMERICA, INC.

Open weld joints in area (1).

Installation: 

Adjust new part to fit with straightening attachment or universal mount.

Fig 5: Identifying Weld Joints Area In Universal Mount
G04774935Courtesy of BMW OF NORTH AMERICA, INC.