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Home >> Mini >> 2009 >> Cooper S, 2D Hatchback, Automatic >> Repair and Diagnosis >> External Pages >> Different car >> Section 4198 (Engine - Variable Valve Timing Control System (VANOS), Intake Plenum, Turbocharger, Water Pump, Thermostat, Coolant Lines, EGR Valve, EGR Cooler, Oxygen Sensors - Repair) >> Intake Plenum >> N57 Diesel Engine >> 11 61 360 Removing and installing/replacing pressure pipe from exhaust turbocharger to charge air cooler (N57 Diesel)

11 61 360 Removing and installing/replacing pressure pipe from exhaust turbocharger to charge air cooler (N57 Diesel)

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IMPORTANT: In the event of a leak at the pressure pipe, there is a risk of damage  to the exhaust turbocharger.

Necessary preliminary tasks: 

Release lock (1) in direction of arrow.

Release pressure pipe (2) in direction of arrow.

Fig 1: Releasing Pressure Pipe
G06853138Courtesy of BMW OF NORTH AMERICA, INC.

Release lock (1).

Lock (1) must snap into place in fixture (see arrows).

Fig 2: Identifying Fixture
G09925157Courtesy of BMW OF NORTH AMERICA, INC.
NOTE: Snap lock (1) into place on lock (see arrow).
Fig 3: Identifying Lock
G06853139Courtesy of BMW OF NORTH AMERICA, INC.

Check sealing lip (1) for damage.

Installation note: 

If sealing lip (1) is damaged, the gasket must be replaced.

IMPORTANT: In the event of a leak at the pressure pipe, there is a risk of damage  to the exhaust turbocharger.
Fig 4: Identifying Sealing Lip
G06853140Courtesy of BMW OF NORTH AMERICA, INC.

Check sealing ring for damage.

Installation note: 

If sealing ring is damaged, replace gasket.

IMPORTANT: In the event of a leak at the pressure pipe, there is a risk of damage  to the exhaust turbocharger.
Fig 5: Identifying Sealing Ring
G06853141Courtesy of BMW OF NORTH AMERICA, INC.

Assemble engine.

Check air intake system for leaks.