Removal & Installation

Remove wheels. To avoid damage to rack and to suspension mounting, move rack in as far as possible. Clean rack and tie rod. Grease toothed area of rack. The steering gear must be replaced if the polished surface of the rack is damaged (rust). Release nut on tie rod end. Press out tie rod end with special tool. See Figure . Replace self-locking nut.

Apply a color marking (1) to tie rod. See Fig 1 . This simplifies the electronic wheel alignment check. Release lock nut and remove tie rod end and lock nut. Release remove gaiter. Replace tensioning straps.

Fig 1: Applying Color Marking To Tie Rod

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Tie rods with lock screw connection, tighten to specification. See TORQUE SPECIFICATIONS  . See Fig 2 .

Fig 2: Identifying Tie Rod With Screw Connection

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Tie rods with clamping ring screw, tighten to specification. See TORQUE SPECIFICATIONS  . See Fig 3 .

Fig 3: Identifying Tie Rod With Clamping Ring Screw

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During installation, grease tie rod at taper (1). See Fig 4 . This prevents the gaiter from rotating when the tie rod rotates. Fit gaiter and tensioning straps.

Fig 4: Identifying Taper

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