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Home >> Mini >> 2007 >> Cooper S, 2D Hatchback, Standard >> Repair and Diagnosis >> Engine Mechanical >> Blowers, Superchargers & Turbochargers >> Engine - Repair - R55 & R56 (N14) >> Variable Camshaft Timing >> 11 36 042 Removing and installing/replacing intake adjuster (N14)

11 36 042 Removing and installing/replacing intake adjuster (N14)

Special tools required: 

IMPORTANT: Mount special tool 11 9 550 to open central bolts on adjustment units and camshafts.
The timing is not determined at firing TDC of cylinder no. 1.
Modified procedure for timing adjustment.
All pistons are in the 90° position.
Check locking of adjustment units.

Necessary preliminary tasks: 

Slide in special tool 11 9 590 in direction of arrow.

Rotate flywheel (1) at central bolt until firing TDC position at 1st cylinder is reached.

IMPORTANT: The TDC bore can be mixed up in automatic transmissions.
Fig 1: Identifying Special Tool (11 9 590)
G04796154Courtesy of BMW OF NORTH AMERICA, INC.
IMPORTANT: Check locking on VANOS adjustment unit.
Attempt to rotate intake camshaft in direction of rotation at hexagon head.
The adjustment unit is locked in the initial position when the camshaft is non-positively connected to the adjustment unit.
If no fixed connection to the camshaft can be established, the adjustment unit is faulty and must be replaced.

Crank engine at central bolt in direction of rotation until designations (IN and EX) can be read from above.

Fig 2: Identifying Camshaft Designation (IN) And (EX)
G04789816Courtesy of BMW OF NORTH AMERICA, INC.

Position special tool 11 9 551 on exhaust camshaft and secure with special tool 11 9 552.

Before fitting special tool, check locking on adjustment unit.

Position special tool 11 9 551 on intake camshaft and secure with both screws.

Fig 3: Mounting Special Tool (11 9 522) On Cylinder Head
G04789807Courtesy of BMW OF NORTH AMERICA, INC.

Release chain tensioner (1) (have a cleaning cloth ready).

Tightening torque 11 31 4AZ

Fig 4: Identifying Chain Tensioner
G04796303Courtesy of BMW OF NORTH AMERICA, INC.

Release screw (1).

Fig 5: Identifying Screw
G04789811Courtesy of BMW OF NORTH AMERICA, INC.

Release screws (2).

Remove slide rail (1).

Fig 6: Identifying Slide Rail And Screws
G04789810Courtesy of BMW OF NORTH AMERICA, INC.
IMPORTANT: Release and secure central bolts with special tool 11 9 550 only.

Release central bolt (3).

Remove VANOS adjustment unit (1) from timing chain (2).

VANOS adjustment unit of intake camshaft is marked with the letters IN.

Fig 7: Identifying Central Bolt
G04789813Courtesy of BMW OF NORTH AMERICA, INC.

Install slide rail (1).

Insert screws (2).

Tightening torque 11 31 2AZ

Fig 8: Identifying Slide Rail And Screws
G04789810Courtesy of BMW OF NORTH AMERICA, INC.

Screw special tool 11 9 340 into cylinder head.

Pretension timing chain with special tool to 0.4 Nm. 

Fig 9: Screwing Special Tool (11 9 340) Into Cylinder Head
G04796315Courtesy of BMW OF NORTH AMERICA, INC.

Installation: 

Installation position of adjustment unit can be freely selected.

Secure central bolt (1) with special tool 00 9 120.

Tightening torque 11 36 1AZ

Fig 10: Identifying Central Bolt And Special Tool (00 9 120)
G04789850Courtesy of BMW OF NORTH AMERICA, INC.

Fit chain tensioner .

Check timing .

Assemble engine.