LEMON Manuals: Even more car manuals for everyone
Home >> Mini >> 2007 >> Cooper S, 2D Hatchback, Automatic >> Repair and Diagnosis >> External Pages >> Different car >> Section 4355 (Engine - Camshafts, Accessory Drive Belt & TENSIONER - Repair) >> Camshafts >> N20 Engine >> 11 31 005 Checking camshaft timing (N20)

11 31 005 Checking camshaft timing (N20)

WARNING: This page does not describe the selected car, but rather 50 other vehicles, including the 2016 BMW M5, 2016 BMW ActiveHybrid 5, 2016 BMW 550i xDrive, 2016 BMW 550i, and 2016 BMW 535i xDrive. However, it is still accessible from the selected car via links, so may be relevant.

Special tools required: 

Necessary preliminary tasks: 

Remove seal plug (1).

Rotate crankshaft at central bolt into TDC position.

Slide in special tool 2 219 548 into dowel hole and secure crankshaft.

IMPORTANT: If the flywheel is secured in the correct dowel hole with special tool 2 219 548 , the engine can no longer be moved at the central bolt.
Fig 1: Identifying Seal Plug And Special Tool (2 219 548)
G09923164Courtesy of BMW OF NORTH AMERICA, INC.

Remove seal plug (1) in direction of arrow using a screwdriver.

Fig 2: Removing Seal Plug
G09923165Courtesy of BMW OF NORTH AMERICA, INC.
NOTE: Special tool 2 219 548 can only be fixed to the flywheel (1) in the position specified (see arrow).
Fig 3: Identifying Position For Fixing Special Tool To Flywheel
G09923166Courtesy of BMW OF NORTH AMERICA, INC.

Installation note: 

Coat special tool 2 219 548 with oil for simplifying disassembly and installation.

Secure crankshaft with special tool 2 219 548 via the dowel hole.

Fig 4: Securing Crankshaft Using Special Tool (2 219 548)
G09923167Courtesy of BMW OF NORTH AMERICA, INC.
NOTE: Special tool: 2 212 831 .

Use special tool (1) to attach special tool (4) to the cylinder head.

Fig 5: Attaching Special Tool (2 212 831) To Cylinder Head
G09923168Courtesy of BMW OF NORTH AMERICA, INC.

Attach special tool (1) to cylinder head using a screw (2).

Fig 6: Identifying Special Tool And Screw
G09923169Courtesy of BMW OF NORTH AMERICA, INC.

Position special tool (3) without recess at mounting flats of the exhaust camshaft.

The cams of the exhaust camshaft point diagonally upwards when in TDC firing position at cylinder 1.

Fig 7: Positioning Tracing Gauge On Mounting Flats Of Exhaust Camshaft
G09923170Courtesy of BMW OF NORTH AMERICA, INC.

Position the special tool (2) with recess at the mounting flats of the intake camshaft.

With 1st cylinder in TDC firing position, cams of intake camshaft (1) point upward at an angle.

Fig 8: Positioning Tracing Gauge On Mounting Flats Of Intake Camshaft
G09923171Courtesy of BMW OF NORTH AMERICA, INC.

Fit gauge for the camshaft sensor wheel (1) to the cylinder head.

Check setting of the camshaft sensor wheels.

Special tool 2 212 830 .

Fig 9: Identifying Central Bolts
G09923172Courtesy of BMW OF NORTH AMERICA, INC.

Position the camshaft sensor wheel of the exhaust camshaft in the direction of the arrow using the pin (1).

Position the camshaft sensor wheel of the intake camshaft in the direction of the arrow using the pin (2).

Installation note: 

If the camshaft sensor wheels have been readjusted, the CENTRAL BOLTS  must be loosened.

Fig 10: Identifying Retaining Pins
G09923173Courtesy of BMW OF NORTH AMERICA, INC.
NOTE: If special tool 2 219 548 cannot be removed due to stiff movement, then it can be removed by turning and pulling with the aid of half-round long-nose pliers (angled) (1).
Fig 11: Removing Special Tool (2 219 548)
G09923174Courtesy of BMW OF NORTH AMERICA, INC.

If necessary, adjust VALVE TIMING .

Assemble engine.