51 41 000 Removing and installing front left or right door trim panel (long version or from 03/2007)

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Special tools required:

00 9 317

WARNING: Side airbag is mounted on door trim panel:
DISCONNECT BATTERY .

IMPORTANT: Do not use any sharp-edged removal tools, risk of damage to airbag.

Necessary preliminary tasks:

Remove FOOTWELL LIGHT at bottom

Lever out airbag emblem (1) on door trim panel (3) with special tool 00 9 317 and release screw underneath.

Tightening torque 51 41 1AZ .

Unfasten cap (2) and release screw underneath.

Installation:

Tightening torque 51 41 4AZ .

Replace cover cap (2).

Fig 1: Identifying Airbag Emblem, Door Trim Panel And Cover Cap

Courtesy of BMW OF NORTH AMERICA, INC.

IMPORTANT: Risk of damage!
Adhere without fail to the following removal sequence for unclipping the door trim panel.

NOTE: If necessary, wear gloves due to sharp edges on cutout (1).

Firmly pull on cutout (1) of footwell light and thus detach door trim panel (2) from clips (3) at bottom.

Detach door trim panel (2) in area of A-pillar from clips (3).

Fig 2: Identifying Door Trim Panel And Clips

Courtesy of BMW OF NORTH AMERICA, INC.

IMPORTANT: Risk of damage!
Insert special tool 00 9 317 in such a way that sound insulation is not touched.

Insert special tool 00 9 317 under clips (1) between door and door trim panel.

Press special tool 00 9 317 outwards (do not pull inwards) and thereby detach door trim panel from clips (1).

Detach door trim panel from clip (2).

Fig 3: Identifying Clip And 00 9 317

Courtesy of BMW OF NORTH AMERICA, INC.

Carefully unclip door trim panel (1) at top from retainers (3).

Feed door trim panel (1) upwards out of central clip mounting (2) and release button (4).

Installation:

Release central clip from mounting (2) and attach to door trim panel.

Prior to installation, bend open retainer on inner door plate for central clip mounting (2).

Fig 4: Identifying Door Trim Panel, Central Clip Mounting And Button

Courtesy of BMW OF NORTH AMERICA, INC.

Unhook Bowden cable (1) from door lock (2).

Fig 5: Identifying Bowden Cable And Door Lock

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WARNING: DISCONNECT PLUG CONNECTION ON SIDE AIRBAG .

Disconnect remaining plug connections.

Remove door trim.

Installation:

Connect all plugs to original locations.

Installation:

Attach central clips (1) to door trim panel.

Replace clips (4) after each removal.

If necessary, replace faulty clips.

Make sure all clips are installed in correct position.

2 Red clip
3 White clip
4 Upper clip, blue
4 Lower clip, white

Fig 6: Identifying Clips

Courtesy of BMW OF NORTH AMERICA, INC.

Installation:

After assembling the door trim panel proceed as follows:

Open door window,
lock with ignition key,
Check for ease-of-movement on retaining button linkage,
if necessary, align linkage.