17 51 000 Removing and installing/replacing intercooler

IMPORTANT: Intercooler sealing rings may only be installed in clean and dry condition.
Do not lubricate seals.

Unscrew mounting bolts (1) from intercooler cover.

Fig 1: Removing Intercooler Cover

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Remove intercooler cover (2).

Tightening torque 17 51 1AZ. Refer to COOLING SYSTEM - TIGHTENING TORQUES .

Remove screws (1) from brackets for sealing rings and remove upper brackets (2).

Fig 2: Removing Brackets

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Remove screws (3) from brackets for intercooler and remove brackets (4).

Tightening torque 17 51 2AZ. Refer to COOLING SYSTEM - TIGHTENING TORQUES .

Tightening torque 17 51 3AZ. Refer to COOLING SYSTEM - TIGHTENING TORQUES .

Remove intercooler from right side.

Fig 3: Removing Intercooler From Right Side

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NOTE: Inspect sealing rings for cracks and damage and replace if necessary.

Installation:

Make sure intercooler sealing rings are correctly seated.

Secure sealing ring holders (1) fitted with threads to underside.

Fig 4: Securing Sealing Ring Holders

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