11 62 000 Removing and installing, sealing/replacing exhaust manifold

Detach exhaust system from manifold. Refer to 18 12 030 Removing and installing/replacing rear muffler (COOPER S) .

Disconnect both oxygen sensor connectors.

Fig 1: Disconnecting Both Oxygen Sensor Connectors

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Undo retaining screws (1) for heat shield.

Fig 2: Removing Retaining Screws For Heat Shield

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Tightening torque 11 62 1AZ. Refer to ENGINE - TIGHTENING TORQUES .

Undo retaining screws (1) for heat shield.

Fig 3: Detaching Heat Shield

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Detach heat shield (2).

NOTE: Routing of wiring harness.

Unscrew 8 retaining screws (1) at exhaust manifold.

Fig 4: Removing Exhaust Manifold

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Remove exhaust manifold.

Installation note:

Make sure that the mating surfaces of cylinder head and manifold are clean.

Fit new gasket.

Tightening torque 11 62 2AZ. Refer to ENGINE - TIGHTENING TORQUES .