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Home >> Merkur >> 1988 >> XR4Ti Automatic >> Repair and Diagnosis >> Brakes >> Mechanical - Hydraulic >> Disc & Drum >> Removal & Installation >> Power Brake Unit >> Installation

Power Brake Unit: Installation

  1. To install, reverse removal procedure. Apply a bead of Caulking Cord (D6AZ-19560-A) to rear of booster where it mates to dash panel. Ensure brake pedal bushing is on booster push rod. Position booster in vehicle.
  2. Apply a light coating of lubricant on bushing before installing on booster push rod. Install retaining clip on booster push rod. Install booster attaching nuts. Install sound deadening panel. Connect brake lines. Install vacuum "tree".
  3. Connect vacuum hose to vacuum "tree". Install vacuum check valve in power booster. Connect wiring connector at master cylinder cap. Connect pulse damper to fuel rail. Install pulse damper/bracket assembly. Install engine oil dipstick tube bracket. Connect fuel inlet line to pulse damper. Connect fuel supply line to fuel rail. Bleed hydraulic system (if necessary).
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