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Removal and Installation

WARNING: This page is about a different car, the 2005 Ford Pickup, 2005 Ford F550 Super Duty, 2005 Ford F450 Super Duty, and 2005 Ford Cab & Chassis. However, it is still accessible from the selected car via links, so may be relevant.
    NOTE: Installation of new sun visor gaskets is necessary when the sun visor has been removed.
    Fig 1: Removing Sun Visor Screws - With Torque Specifications
    G03925308Courtesy of FORD MOTOR CO.
  1. Remove and discard the screws (36041A32).
  2. CAUTION: The sun visor gasket adhesive is extremely strong. Be sure to use adequate amount of force to remove the sun visor from the vehicle.
    Fig 2: Disconnecting Electrical Connector
    G03925309Courtesy of FORD MOTOR CO.
  3. Remove the sun visor (3604118) from the vehicle, then disconnect the electrical connector.
  4. Remove and discard the sun visor gasket (36500A16).
    Fig 3: Removing And Discard Sun Visor Gasket
    G03925310Courtesy of FORD MOTOR CO.
  5. CAUTION: If removing a rear rivet nut, removal of the headliner is necessary. For additional information, refer to INTERIOR TRIM AND ORNAMENTATION .
    NOTE: If the hole is out of specification, refer to SPECIFICATIONS  in this article.
    Fig 4: Installing New Sun Visor Retaining Screw Or Rivet Nut
    G03925311Courtesy of FORD MOTOR CO.
    Fig 5: Drilling Screw Head And Rivet Nut Flush
    G03925312Courtesy of FORD MOTOR CO.
  6. If installing a new sun visor retaining screw or rivet nut, grind or drill the screw head and rivet nut flush.
  7. Punch the remaining rivet nut through the hole.
  8. Install a new rivet nut.
  9. NOTE: Installation of a new sun visor gasket is necessary when the sun visor has been removed.
    NOTE: Prior to installation, clean the sun visor and roof panel mating surfaces.
    NOTE: Be sure to wrap the electrical connector with anti-rattle tape before installing the sun visor.
  10. To install, reverse the removal procedure.