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Home >> Mercury >> 2010 >> Milan Base, Standard >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 27 (Automatic Transaxle Cooling - AISIN Aw21/6F35 (Except Hybrid)) >> Removal And Installation >> Transmission Fluid Cooler Tubes - Aisin AW21 >> Installation

Transmission Fluid Cooler Tubes - Aisin AW21: Installation

WARNING: This page is about a different variant/trim than selected.
  1. Install new O-rings on the transmission fluid cooler tubes.
    Fig 1: Locating Transmission Fluid Cooler Tubes O-Ring
    G06275541Courtesy of FORD MOTOR CO.
  2. Install the transmission fluid cooler tubes.
    • Tighten to 10 Nm (89 lb-in).
    Fig 2: Locating Transmission Fluid Cooler Tubes
    G06263944Courtesy of FORD MOTOR CO.
  3. Position the transmission fluid cooler tubes in place and install the retainer.
    Fig 3: Locating Transmission Fluid Cooler Tubes Retainer
    G06275540Courtesy of FORD MOTOR CO.
  4. Install the transmission fluid cooler tubes in the retainers.
    Fig 4: Locating Transmission Fluid Cooler Tubes Retainers
    G06275539Courtesy of FORD MOTOR CO.
  5. Position the transmission fluid cooler hoses in place.
    NOTE: The power steering hose is routed between the 2 transmission fluid cooler hoses.
    Fig 5: Locating Transmission Fluid Cooler Hoses
    G06275545Courtesy of FORD MOTOR CO.
  6. Connect the transmission fluid cooler hoses to the transmission fluid cooler tubes.
    NOTE: Use care not to overstretch or extend the hose clamps as damage may occur to the hose clamp and cause a leak.
    NOTE: The hose clamps are held on the hose with a special epoxy. Damage may occur to the hose if the clamp is removed from the hose. If the clamp or hose is damaged, install a new fluid cooler tube.
    Fig 6: Locating Transmission Fluid Cooler Hoses Clamp
    G06269857Courtesy of FORD MOTOR CO.
  7. Install the lower transmission fluid cooler tube in the radiator.
    • Tighten to 20 Nm (177 lb-in).
    Fig 7: Locating Lower Transmission Fluid Cooler Tube
    G06275536Courtesy of FORD MOTOR CO.
  8. Install the front splash shield.
    1. Position the splash shield in place and install the 2 screws.
    2. Install the 4 retainers.
    3. Install the 4 bolts.
    Fig 8: Identifying Splash Shield Retainers
    G06275535Courtesy of FORD MOTOR CO.
  9. Install the bolts and the splash shield.
    Fig 9: Locating Splash Shield Bolts
    G06275534Courtesy of FORD MOTOR CO.
  10. Install the upper transmission fluid cooler tube in the radiator.
    • Tighten to 20 Nm (177 lb-in).
    Fig 10: Locating Upper Transmission Fluid Cooler Tube
    G06275533Courtesy of FORD MOTOR CO.
  11. Remove the transmission fluid fill plug.
    Fig 11: Locating Transmission Fluid Fill Plug
    G06263965Courtesy of FORD MOTOR CO.
  12. Check the transmission fluid level and add transmission fluid as necessary.
    NOTE: Transmission fluid level at normal operating temperature is between the top 2 marks on the fluid level indicator.
    Fig 12: Identifying Transmission Fluid Level Mark
    G06263968Courtesy of FORD MOTOR CO.
  13. Install the transmission fluid fill plug.
    • Tighten to 39 Nm (29 lb-ft).
    Fig 13: Locating Transmission Fluid Fill Plug
    G06263965Courtesy of FORD MOTOR CO.
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