LEMON Manuals: Even more car manuals for everyone
Home >> Mercury >> 2010 >> Milan Base, Standard >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 11 (Transfer Case - Power Transfer Unit (PTU)) >> Installation >> Power Transfer Unit (PTU) >> Material

Power Transfer Unit (PTU): Material

WARNING: This page is about a different variant/trim than selected.
MATERIAL SPECIFICATIONS TABLE

Item Specification
Motorcraft® MERCON® LV Automatic Transmission Fluid XT-10-QLV MERCON® LV
Motorcraft® Premium Automatic Transmission Fluid XT-8-QAW (US); CXT-8-LAW12 (Canada) WSS-M2C924-A
Motorcraft® SAE 75W-140 Synthetic Rear Axle Lubricant XY-75W140-QL (US); CXY-75W140-1L (Canada) WSL-M2C192-A and GL-5
NOTE: 3.5L with AW21 transmission shown in illustration, 3.0L with 6F35 transmission similar.
Fig 1: Identifying Power Transfer Unit (PTU) Replacement Components With Torque Specifications
G06270942Courtesy of FORD MOTOR CO.
PART NUMBER DESCRIPTION TABLE

Item Part Number Description
1 7087 Compression seal
2 W500324 Power Transfer Unit (PTU)-to-support bracket bolts (2 required)
3 W500324 PTU support bracket-to-engine block bolts (3 required)
4 7A444 PTU support bracket
5 W500741 PTU -to-transaxle bolts (5 required)
6 7251 PTU
  1. Using a suitable tool, install the new compression seal.
    NOTE: A new compression seal must be installed whenever the Power Transfer Unit (PTU) is removed from the vehicle.
    Fig 2: Locating Compression Seal
    G06064426Courtesy of FORD MOTOR CO.
    NOTE: A new PTU intermediate shaft seal and deflector must be installed whenever the intermediate shaft or PTU is removed from the vehicle.
  2. Position the PTU to the transaxle. Install the 5 PTU-to-transaxle bolts.
    • Tighten to 90 Nm (66 lb-ft).
    Fig 3: Locating PTU-To-Transaxle Bolts
    G06270940Courtesy of FORD MOTOR CO.
  3. Position the PTU support bracket into place and install the 5 PTU support bracket bolts.
    1. Tighten the bolts to the PTU to 48 Nm (35 lb-ft).
    2. Tighten the bolts to the engine to 48 Nm (35 lb-ft).
    Fig 4: Identifying Tightening Sequence Of PTU Support Bracket Bolts
    G06270945Courtesy of FORD MOTOR CO.
  4. Install the driveshaft. For additional information, refer to REMOVAL AND INSTALLATION .
  5. Install the RH catalytic converter. For additional information, refer to REMOVAL AND INSTALLATION (3.0L) and REMOVAL AND INSTALLATION (3.5L) .
  6. Top off transmission and/or PTU fluid as necessary.