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Removal And Installation

WARNING: This page is about a different car, the 2007 Ford Pickup, 2007 Ford F550 Super Duty, 2007 Ford F450 Super Duty, and 2007 Ford Cab & Chassis. However, it is still accessible from the selected car via links, so may be relevant.
  1. Drain the engine cooling system. For additional information, refer to Cooling System Draining, Filling and Bleeding  in this article.
  2. Remove the air cleaner assembly. For additional information, refer to INTAKE AIR DISTRIBUTION AND FILTERING article.
  3. Loosen the clamps and remove the charge air cooler duct.
    • To install, tighten to 12 N.m (9 lb-ft).
  4. Fig 1: Locating Air Cooler Duct Clamps
    G03919542Courtesy of FORD MOTOR CO.
  5. Disconnect and position the upper radiator hose aside.
  6. Remove the 2 stud bolts and thermostat assembly.
    • Remove and discard the O-ring seal.
    • To install, tighten to 27 N.m (20 lb-ft).
  7. To install, reverse the removal procedure.
    • Install a new O-ring seal on the thermostat assembly.