Pinpoint Test C: Clutch Drag
WARNING: This page is about a different car, the 2006 Mercury Milan and 2006 Ford Fusion. However, it is still accessible from the selected car via links, so may be relevant.
- C1 CHECK THE FLUID LEVEL
- Key in OFF position.
- Inspect the fluid level in the brake master cylinder reservoir.
- Is the fluid level within the MAX and MIN level marks?
Yes : GO to C2.
No : ADD brake fluid and CHECK for leaks in the clutch and brake systems.
- C2 CHECK CLUTCH PEDAL HEIGHT
- Measure the distance from the upper surface of the clutch pedal to the floor.
- Is the clutch pedal height 210-216 mm (8.27-8.50 in)?
Yes : GO to C3.
No : ADJUST the clutch pedal height. REFER to CLUTCH PEDAL FREEPLAY ADJUSTMENT .
- C3 CHECK THE CLUTCH PEDAL FREE PLAY
- Press the clutch pedal lightly by hand.
- Measure the distance the clutch pedal travels.
- Is the clutch pedal travel within 5-13 mm (0.20-0.51 in)?
Yes : GO to C4.
No : BLEED the clutch. REFER to CLUTCH SYSTEM BLEEDING .
- C4 CHECK THE CLUTCH PRESSURE PLATE AND THE DIAPHRAGM SPRING
- Remove the transaxle. Refer to MANUAL TRANSAXLE/TRANSMISSION .
- Inspect the clutch pressure plate for wear and the diaphragm spring for even diaphragm height. Refer to CLUTCH PRESSURE PLATE CHECK .
- Are there any signs of contamination or wear to the clutch pressure plate or diaphragm spring?
Yes : INSTALL a new clutch pressure plate. REFER to CLUTCH .
No : INSPECT the clutch disc for damage or excessive runout. REFER to CLUTCH DISC CHECK .