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Disassembly And Assembly

WARNING: This page is about a different car, the 2008 Ford RV Cutaway, 2008 Ford Econoline, 2008 Ford E450 Super Duty, and 2008 Ford Cutaway. However, it is still accessible from the selected car via links, so may be relevant.
  1. Remove the radiator. For additional information, refer to Radiator - 6.0L Diesel .
  2. Remove the bolts and the A/C condenser.
    • To install, tighten to 9 Nm (80 lb-in).
    3. Fig 1: Locating Bolts On A/C Condenser
    GF0044592Courtesy of FORD MOTOR CO.
  3. Remove the 2 pushpins and radiator air deflector.
    4. Fig 2: Locating Pushpins & Radiator Air Deflector
    GF0044593Courtesy of FORD MOTOR CO.
  4. Remove the bolts and fan shroud.
    5. Fig 3: Fan Shroud Bolts
    GF0011940Courtesy of FORD MOTOR CO.
  5. Remove the 4 bolts and separate the CAC from the radiator.
    • To install, tighten to 9 Nm (80 lb-in).
    6. Fig 4: Charge Air Cooler Bolts
    GF0011941Courtesy of FORD MOTOR CO.
    NOTE: Right side shown, left side similar.
  6. Remove the bolts and brackets from the radiator.
    • To install, tighten to 9 Nm (80 lb-in).
    7. Fig 5: Bracket Bolts
    GF0011942Courtesy of FORD MOTOR CO.
  7. To assemble, reverse the disassembly procedure.
    • Install the LH bolts first, for alignment of the CAC to the radiator.
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