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Catalytic Converter - Manifold, Hybrid: Removal

  1. With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to JACKING & LIFTING .
    NOTE: Always install new fasteners and gaskets as indicated. Clean flange faces prior to new gasket installation to make sure of proper sealing.
  2. Disconnect the Heated Oxygen Sensor (HO2S) and the Catalyst Monitor Sensor (CMS) electrical connectors.
  3. Remove the 2 catalytic converter manifold-to-exhaust flexible pipe nuts.
    • Discard the gasket and the 2 nuts.
  4. Remove the 6 catalytic converter manifold shield bolts and the heat shield.
  5. Remove the 2 catalytic converter manifold shield bracket bolts and the bracket.
  6. Loosen the 2 catalytic converter manifold bracket bolts.
  7. Remove the 7 catalytic converter manifold nuts and remove the converter from the vehicle.
    • Discard the 7 nuts and the gasket.
  8. Remove and discard the 7 catalytic converter manifold studs.
  9. Clean and inspect the catalytic converter manifold. For additional information, refer to GENERAL PROCEDURES .
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