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Home >> Mercury >> 2009 >> Sable Base, FWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 439 (Front Suspension - Rear Wheel Drive (RWD) -- F250-F550 Super Duty) >> Removal And Installation >> Ball Joint >> Installation

Ball Joint: Installation

WARNING: This page is about a different car, the 2006 Ford Pickup, 2006 Ford F550 Super Duty, 2006 Ford F450 Super Duty, and 2006 Ford Cab & Chassis. However, it is still accessible from the selected car via links, so may be relevant.
    CAUTION: The grease fitting must be removed from the ball joint prior to installation or damage to the grease fitting can occur.
    CAUTION: To avoid damage to components, do not use heat to aid installation.
    NOTE: Clean the wheel knuckle ball joint bore.
  1. Position the ball joint into the wheel knuckle.
  2. NOTE: The upper ball joint must be installed first.
    Fig 1: Installing Upper Ball Joint
    G04643106Courtesy of FORD MOTOR CO.
  3. Using the special tools, install the upper ball joint.
  4. Using the special tools, install the lower ball joint.
    Fig 2: Installing Lower Ball Joint
    G04643107Courtesy of FORD MOTOR CO.
  5. Install the snap ring in the groove at the bottom of the lower ball joint.
  6. CAUTION: Do not over-tighten the ball joint grease fitting.
  7. If removed, install the ball joint grease fitting.
  8. Install the front wheel spindle or wheel knuckle. For additional information, refer to WHEEL SPINDLE - F-250, F-350  or WHEEL KNUCKLE - F-450, F-550 .