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Home >> Mercury >> 2009 >> Mariner Base, 2.5 7, AWD >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 29 (HVAC Auxiliary Control System - (Hybrid)) >> Removal And Installation >> Auxiliary Mode Door Actuator >> Removal and Installation

Removal and Installation

WARNING: This page is about a different variant/trim than selected.
  1. With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to JACKING & LIFTING .
  2. Remove the 2 auxiliary line floorpan bracket nuts.
    • To install, tighten to 6 Nm (53 lb-in).
  3. NOTE: The D-pillar bracket will remain in place.
  4. Remove the LH D-pillar trim panel. For additional information, refer to INTERIOR TRIM AND ORNAMENTATION .
  5. NOTE: When installing, tighten the screws on the High Voltage Traction Battery (HVTB) first to make sure the duct is sealed correctly.
  6. Remove the 4 battery airflow duct screws, the 1 pin-type retainer and the battery airflow duct assembly.
    • To install, tighten to 2 Nm (18 lb-in).
      Fig 1: Locating Battery Airflow Duct Screws And Pin-Type Retainer
      G06098831Courtesy of FORD MOTOR CO.
  7. Remove the 2 auxiliary climate control fresh air inlet duct nuts.
    • To install, tighten to 7 Nm (62 lb-in).
  8. Remove the 2 auxiliary climate control housing bolts.
    • To install, tighten to 7 Nm (62 lb-in).
  9. Remove the D-pillar bracket pin-type retainer.
    Fig 2: Locating D-Pillar Bracket Pin-Type Retainer
    G06098840Courtesy of FORD MOTOR CO.
  10. Remove the D-pillar bracket upper pin-type retainer and bolt and remove the D-pillar bracket.
    Fig 3: Locating D-Pillar Bracket Upper Pin-Type Retainer And Bolt
    G06098841Courtesy of FORD MOTOR CO.
  11. Disconnect the auxiliary airflow mode door actuator electrical connector.
  12. NOTE: The auxiliary climate control housing must be slightly repositioned to remove the screws.
  13. Remove the auxiliary airflow mode door actuator screws.
    • Disconnect the rod.
    • To install, tighten to 2 Nm (18 lb-in).
  14. Remove the auxiliary airflow mode door actuator.
  15. NOTE: The auxiliary climate control housing must be installed behind the lower portion of the D-pillar bracket. When installed correctly, the auxiliary climate control housing bolt will go through the D-pillar bracket first, then through the housing mounting location.
    NOTE: Before the D-pillar trim panel and LH quarter trim panel are installed, correct auxiliary mode door actuator operation can be verified by carrying out the Traction Battery Control Module (TBCM) self-test while visually verifying correct actuator operation.
  16. To install, reverse the removal procedure.