Exhaust Manifold - RH: Installation

All vehicles 

1. Install 8 new RH exhaust manifold studs.
   • Tighten to 12 Nm (9 lb-ft).
2. Install new exhaust manifold gaskets.
3. Install the exhaust manifold and 8 new nuts.
   • Tighten the nuts in the sequence shown to 25 Nm (18 lb-ft).
Fig 1: Tightening RH Exhaust Manifold Bolts In Sequence
Courtesy of FORD MOTOR CO.
4. Install the RH engine support insulator bracket, the 2 bolts and 2 stud bolts.
   • Tighten to 55 Nm (41 lb-ft).

Vehicles with automatic transmission 

5. Install the transmission cooler tube bracket and nut.
   • Tighten to 25 Nm (18 lb-ft).
Fig 2: Locating Transmission Cooler Tube Bracket And Nut
Courtesy of FORD MOTOR CO.

All vehicles 

6. Install the ground wire and nut onto the stud bolt.
   • Tighten to 25 Nm (18 lb-ft).
Fig 3: Identifying Ground Wire And Nut
Courtesy of FORD MOTOR CO.
7. Using the special tool, lower the engine.
Fig 4: Installing Special Tool (303-F072)
Courtesy of FORD MOTOR CO.

Bullitt vehicles 

8. Install the strut tower cross brace and the 4 nuts.
   • Tighten to 35 Nm (26 lb-ft).

All vehicles 

NOTE: RH shown, LH similar.
9. Install the RH and LH engine support insulator nuts.
   • Tighten to 63 Nm (46 lb-ft).
Fig 5: Locating Engine Support Insulator Nuts
Courtesy of FORD MOTOR CO.
10. Install the 2 LH catalytic converter-to-exhaust manifold nuts.
    • Tighten to 40 Nm (30 lb-ft).
11. Install the 2 RH catalytic converter-to-exhaust manifold nuts.
    • Tighten to 40 Nm (30 lb-ft).
NOTE: Make sure the B+ cable is positioned close to the generator when the nut is being tightened.
12. Position the generator and install the B+ terminal and nut.
    • Tighten to 8 Nm (71 lb-in).
13. Connect the generator electrical connector and pin-type retainer.
14. Install the 2 lower generator nuts.
    • Tighten to 25 Nm (18 lb-ft).
15. Install the 2 outer generator bracket bolts.
    • Tighten to 10 Nm (89 lb-in).
16. Using a suitable belt tensioner release tool, rotate the accessory drive belt tensioner clockwise and position the accessory drive belt onto the generator pulley.
Fig 6: Rotating Tensioner Clockwise
Courtesy of FORD MOTOR CO.
17. Install the radiator sight shield and 6 pin-type retainers.
18. Install the starter. For additional information, refer to STARTING SYSTEM .
19. Install the TB. For additional information, refer to FUEL CHARGING AND CONTROLS - 4.6L (3V) .
20. Install the air cleaner assembly. For additional information, refer to INTAKE AIR DISTRIBUTION AND FILTERING .
21. Connect the battery ground cable. For additional information, refer to BATTERY, MOUNTING AND CABLES .