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Home >> Mercury >> 2009 >> Mariner Base, 2.5 7, AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 81 (Engine Mechanical - 4.0L SOHC) >> In-Vehicle Servicing >> Valve Cover - LH >> Installation

Valve Cover - LH: Installation

WARNING: This page is about a different car, the 2009 Ford Mustang. However, it is still accessible from the selected car via links, so may be relevant.
    NOTE: Clean the valve cover and cylinder head sealing surfaces with metal surface prep. Inspect and install a new gasket as necessary.
  1. Position the LH valve cover and install the 3 bolts and the 3 stud bolts.
    • Tighten in the sequence shown to 10 Nm (89 lb-in).
  2. Fig 1: Identifying Valve Cover Tightening Sequence
    GF0015039Courtesy of FORD MOTOR CO.
  3. Attach the spark plug wire retainer to the valve cover stud bolt.
  4. Position the wiring harness, attach the wiring retainer to the valve cover stud bolt and then connect the 3 LH fuel injector electrical connectors.
  5. Connect the fuel rail pressure and temperature sensor electrical connector.
  6. Connect the CMP sensor electrical connector.
  7. Connect the crankcase ventilation tube to the valve cover.
  8. Position the fuel rail supply tube and install the fuel rail supply tube bracket-to-valve cover bolt.
    • Tighten to 6 Nm (53 lb-in).
  9. Install the fuel rail supply tube bracket-to-cylinder head bolt.
    • Tighten to 10 Nm (89 lb-in).
  10. Install the ignition coil and bracket assembly and the lower bolts.
    • Tighten the M8 bolts to 24 Nm (18 lb-ft).
    • Tighten the M12 bolt to 34 Nm (25 lb-ft).
  11. Install the upper ignition coil bracket bolts.
    • Tighten to 9 Nm (80 lb-in).
  12. Connect the 6 spark plug wire to the ignition coil.