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Home >> Mercury >> 2009 >> Mariner Base, 2.5 7, AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 79 (Engine Mechanical - 5.4L (4V)) >> In-Vehicle Servicing >> Intake Manifold >> Installation

Intake Manifold: Installation

WARNING: This page is about a different car, the 2009 Ford Mustang. However, it is still accessible from the selected car via links, so may be relevant.
    NOTE: Clean the sealing surfaces with metal surface prep. Follow the directions on the packaging. Inspect the mating surfaces.
  1. Using new intake manifold gaskets, position the intake manifold.
  2. Install the 14 bolts.
    • Tighten in the sequence shown to 10 Nm (89 lb-in).
    3. Fig 1: Identifying Intake Manifold Gasket Bolts Tightening Sequence
    GF0000374Courtesy of FORD MOTOR CO.
  3. Connect the heater hose located below the rear of the intake manifold.
  4. Connect the 2 coolant hoses to the CAC.
  5. Connect the 2 upper radiator hoses and the 2 coolant vent hoses to the intake manifold.
  6. Rotate the SC drive belt tensioner clockwise and install the drive belt onto the SC drive pulley.
    7. Fig 2: Rotating SC Belt Tensioner Clockwise & Remove SC Belt Off SC
    GF0046329Courtesy of FORD MOTOR CO.
  7. Connect the SC bubbler hose to the rear of the SC.
  8. Connect the crankcase ventilation tube to the RH side of the SC.
  9. Connect the EGR system module electrical connector.
  10. Connect the 4 RH fuel injector electrical connectors.
  11. Connect the fuel rail pressure and temperature sensor electrical connector.
  12. Attach the 2 wiring harness pin-type retainers to the rear of the intake manifold.
  13. Install the wiring harness retainer and the 2 bolts onto the rear of the intake manifold.
  14. Connect the 4 LH fuel injector electrical connectors.
  15. Connect the fuel supply tube. For additional information, refer to FUEL SYSTEM - GENERAL INFORMATION .
  16. Connect the IAT2 sensor electrical connector.
  17. Install the TB and spacer assembly and the 4 bolts.
    • Tighten to 10 Nm (89 lb-in).
  18. Connect the TP sensor electrical connector.
  19. Install the EGR tube. For additional information, refer to ENGINE EMISSION CONTROL .
  20. Install the ACL outlet pipe. For additional information, refer to INTAKE AIR DISTRIBUTION AND FILTERING .
  21. Connect the battery ground cable. For additional information, refer to BATTERY, MOUNTING AND CABLES .
  22. Install the strut tower cross brace and the 4 nuts.
    • Tighten to 35 Nm (26 lb-ft).
    23. Fig 3: Locating Strut Tower Cross Brace & Nuts
    GF0000372Courtesy of FORD MOTOR CO.
  23. Fill and bleed the SC cooling system. For additional information, refer to SUPERCHARGER COOLING .
  24. Fill and bleed the engine cooling system. For additional information, refer to ENGINE COOLING .
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