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Home >> Mercury >> 2009 >> Mariner Base, 2.5 7, AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 79 (Engine Mechanical - 5.4L (4V)) >> Disassembly And Assembly Of Subassemblies >> Intake Manifold Assembly >> Notes

Intake Manifold Assembly: Notes

WARNING: This page is about a different car, the 2009 Ford Mustang. However, it is still accessible from the selected car via links, so may be relevant.
Material

Item Specification
Motorcraft Premium Gold Engine Coolant with Bittering Agent (bittered in US only)
VC-7-B (US); CVC-7-A (Canada); or equivalent (yellow color)
WSS-M97B51-A1
Motorcraft SAE 5W-50 Full Synthetic Motor Oil
XO-5W50-QGT or equivalent
WSS-M2C931-B
Threadlock and Sealer
TA-25
WSK-M2G351-A5
Fig 1: Exploded View Of Intake Manifold Assembly With Torque Specification (1 Of 3)
GF0046364Courtesy of FORD MOTOR CO.
Item Part Number Description
1 18C553 Heater hose
2 - Heater hose clamp (part of 18C553)
3 W527352 Supercharger (SC) bubbler hose clamp
4 6C324 SC bubbler hose
5 9E498 Lower SC bypass actuator vacuum tube
6 9E498 Upper SCSC bypass actuator vacuum tube
7 W701232 EGR system module bolt (2 required)
8 9Y456 EGR system module
9 9D476 EGR system module gasket
Fig 2: Exploded View Of Intake Manifold Assembly With Torque Specification (2 Of 3)
GF0046365Courtesy of FORD MOTOR CO.
Item Part Number Description
10 N804394 Fuel rail bolt (4 required)
11 9F792 Fuel rail
12 9F907 Fuel injector clip (8 required)
13 9F593 Fuel injector (8 required)
14 9229 Fuel injector O-ring (16 required)
15 N806177 SC bolt (10 required)
16 6F066 SC
17 9H486 SC gasket
18 9E498 Fuel rail and pressure and temperature sensor vacuum tube
19 12A697 Intake Air Temperature 2 (IAT2) sensor
Fig 3: Exploded View Of Intake Manifold Assembly With Torque Specifications (3 Of 3)
GF0046366Courtesy of FORD MOTOR CO.
Item Part Number Description
20 N807071 Charge Air Cooler (CAC) coolant tube assembly bolt (5 required)
21 9N491 CAC coolant tube assembly
22 9L438 CAC coolant tube assembly gasket
23 N802927 CAC tube O-ring seal (4 required)
24 9L442 CAC coolant connector tube (2 required)
25 W704682 Lower intake manifold cover bolt (13 required)
26 9S455 Lower intake manifold cover
27 9E436 Lower intake manifold cover gasket
28 N605893 CAC bolt (10 required)
29 6K775 CAC
30 9424 Upper intake manifold
31 6K808 CAC rail support (2 required)