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Overdrive Brake and Coast Clutch Drum Assembly: Disassembly

WARNING: This page is about a different car, the 2009 Ford Mustang. However, it is still accessible from the selected car via links, so may be relevant.
  1. Remove the coast clutch pressure plate.
    1. Remove the coast clutch retaining ring.
    2. Remove the coast clutch pressure plate.
  2. Fig 1: Identifying Coast Clutch Pressure Plate And Coast Clutch Retaining Ring
    GF0015603Courtesy of FORD MOTOR CO.
  3. Remove the coast clutch disc pack.
    • Inspect for wear, install a new pack as necessary.
  4. Fig 2: Locating Coast Clutch Disc Pack
    GF0015604Courtesy of FORD MOTOR CO.
    WARNING: While removing or installing the retaining ring, slowly release tool pressure on clutch piston springs. Failure to follow this instruction may cause the assembly to separate forcefully, resulting in serious personal injury.
    CAUTION: Do not fully compress the special tool or damage to the spring retainer may occur.
  5. Using the special tool, remove the coast clutch piston retaining ring.
  6. Fig 3: Identifying Special Tool (307-015) And Coast Clutch Piston Retaining Ring
    GF0015605Courtesy of FORD MOTOR CO.
  7. Relieve the coast clutch spring tension and remove the special tool.
  8. Remove the coast clutch piston springs.
    1. Remove the coast clutch piston retainer.
    2. Remove the clutch piston springs.
  9. Fig 4: Identifying Coast Clutch Piston Springs And Coast Clutch Piston Retainer
    GF0015606Courtesy of FORD MOTOR CO.
    WARNING: When using compressed air, never let air pressure exceed 138 kPa (20 psi) and always wear safety glasses. Compressed air may cause foreign material or parts to become airborne. Failure to follow this instruction may result in serious personal injury.
  10. Remove the coast clutch piston.
    • Apply air pressure to the hole in the drum to remove the coast clutch piston while blocking the other hole with a finger.
  11. Fig 5: Applying Air Pressure To Hole In Drum While Blocking Other Hole With Finger
    GF0015607Courtesy of FORD MOTOR CO.
  12. Remove and discard the coast clutch piston inner seal and the coast clutch piston outer seal.
  13. Fig 6: Locating Coast Clutch Piston Inner And Outer Seals
    GF0015608Courtesy of FORD MOTOR CO.