Windshield Glass: Removal

All vehicles 

1. Remove the cowl vent screen. For additional information, refer to FRONT END BODY PANELS .
2. Remove the interior rear view mirror. For additional information, refer to REAR VIEW MIRRORS .

Coupe 

3. Remove the A-pillar trim panels. For additional information, refer to INTERIOR TRIM AND ORNAMENTATION .
4. Remove the overhead console.
5. Remove the LH and RH sun visors.
6. Lower the front portion of the headliner and block with a suitable material.

Convertible 

7. Remove the LH and RH A-pillar trim panels and the header trim panel. For additional information, refer to INTERIOR TRIM AND ORNAMENTATION .

All vehicles 

8. Before cutting the urethane adhesive, remove dirt and other foreign material from the windshield pinch weld area.
   • Use a clean shop towel or oil-free compressed air.
NOTE: Refer to manufacturer's instructions before using the tool.
9. Lubricate the urethane adhesive with water to aid the Interior Auto Glass Cut-Out Knife Kit when cutting the urethane adhesive.
WARNING: Always wear eye protection when servicing a vehicle. Failure to follow this instruction may result in serious personal injury.
WARNING: Wear protective gloves when handling components or parts that have pointed or sharp edges. Failure to follow this instruction may result in serious personal injury.
CAUTION: To avoid rust formation, use extreme care not to scratch the paint or primer, or otherwise damage the pinch weld during glass removal.
NOTE: Insert the blade into the special tool so that the flat side is against the glass. This will leave the entire urethane adhesive bead on the pinch weld and allow a dry fit of the replacement windshield glass.
NOTE: Support the windshield glass as necessary to prevent the glass from dropping while cutting the urethane adhesive.
10. Insert the special tool at the upper center of the windshield glass and work toward the bottom corners.
Fig 1: Cutting Remaining Urethane Adhesive
Courtesy of FORD MOTOR CO.
11. Using the special tool, distance the windshield from the body.
Fig 2: Using Special Tool (164-R2459), Distance The Windshield From Body
Courtesy of FORD MOTOR CO.
12. Insert the special tool into the bottom of the urethane adhesive and cut from corner to corner.
Fig 3: Cutting Remaining Urethane Adhesive
Courtesy of FORD MOTOR CO.
13. Carefully remove the windshield glass from the vehicle and place on a stable work surface.
14. Using a soft brush or vacuum, clean the pinch weld.