LEMON Manuals: Even more car manuals for everyone
Home >> Mercury >> 2009 >> Mariner Base, 2.5 7, AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 34 (Power Steering System) >> Removal And Installation >> Power Steering Pump - 5.4L >> Removal And Installation

Removal And Installation

WARNING: This page is about a different car, the 2009 Ford Mustang. However, it is still accessible from the selected car via links, so may be relevant.
NOTE: When repairing the power steering system, care should be taken to prevent the entry of foreign material or failure of the power steering components may result.
  1. Remove the power steering pump pulley. For additional information, refer to Power Steering Pump Pulley - 4.6L, 5.4L .
  2. Using a suitable suction device, remove the power steering fluid from the fluid reservoir.
  3. NOTE: Make sure to remove the power steering reservoir bolt and separate the reservoir from the bracket or damage to the power steering reservoir may occur.
  4. Remove the power steering fluid reservoir bolt and separate the reservoir from the power steering reservoir bracket.
    • To install, tighten to 9 Nm (80 lb-in).
  5. Release the clamp and disconnect the power steering pump supply hose from the power steering pump.
    • Position the power steering fluid reservoir aside.
  6. Remove the pressure line bracket-to-engine bolt.
    • To install, tighten to 7 Nm (62 lb-in).
  7. NOTE: A new Teflon® seal must be installed.
  8. Disconnect the pressure line-to-pump fitting.
    • Discard the Teflon® seal.
    • To install, tighten to 65 Nm (48 lb-ft).
  9. Remove the 3 bolts and the power steering pump.
    • To install, tighten to 25 Nm (18 lb-ft).
  10. To install, reverse the removal procedure.
  11. NOTE: A new Teflon® seal must be installed.
  12. Using the Teflon® Seal Installer Set, install a new Teflon® seal to the pressure line-to-pump fitting.
  13. Fig 1: Installing Teflon(R) Seal Using Special Tool 211-D027
    G03950191Courtesy of FORD MOTOR CO.
  14. Fill the power steering system. For additional information, refer to STEERING SYSTEM - GENERAL INFORMATION .