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Home >> Mercury >> 2009 >> Mariner Base, 2.5 7, AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 23 (Rear Drive Axle/Differential - Ford 8.8-Inch Ring Gear) >> In-Vehicle Servicing >> Differential Ring And Pinion >> Notes

Differential Ring And Pinion: Notes

WARNING: This page is about a different car, the 2009 Ford Mustang. However, it is still accessible from the selected car via links, so may be relevant.
Special Tools

Illustration Tool Name Tool Number
GF0000827Courtesy of FORD MOTOR CO.
Adapter For 205-S127 205-105 (T76P-4020-A3)
GF0003078Courtesy of FORD MOTOR CO.
Adapter For 205-S127 205-109 (T76P-4020-A9)
GF0000828Courtesy of FORD MOTOR CO.
Adapter For 205-S127 205-110 (T76P-4020-A10)
GF0000829Courtesy of FORD MOTOR CO.
Adapter For 205-S127 205-111 (T76P-4020-A11)
GF0000827Courtesy of FORD MOTOR CO.
Adapter For 205-S127 205-129 (T79P-4020-A18)
GF0000830Courtesy of FORD MOTOR CO.
Adapter For 205-S127 205-130 (T79P-4020-A19)
GF0000024Courtesy of FORD MOTOR CO.
Dial Indicator Gauge With Brackets 100-002 (TOOL-4201-C) or equivalent
GF0000772Courtesy of FORD MOTOR CO.
Holding Fixture, Drive Pinion Flange 205-126 (T78P-4851-A)
GF0000816Courtesy of FORD MOTOR CO.
Installer, Drive Pinion Flange 205-002 (TOOL-4858-E) or equivalent
GF0000815Courtesy of FORD MOTOR CO.
Installer, Drive Pinion Oil Seal 205-208 (T83T-4676-A)
GF0000824Courtesy of FORD MOTOR CO.
Installer, Differential Shim 205-220 (T85L-4067-AH)
GF0000823Courtesy of FORD MOTOR CO.
Installer, Differential Side Bearing 205-010 (T57L-4221-A2)
GF0000831Courtesy of FORD MOTOR CO.
Installer, Drive Pinion Bearing Cone 205-005 (T53T-4621-C)
GF0000826Courtesy of FORD MOTOR CO.
Installer, Drive Pinion Bearing Cup 205-024 (T67P-4616-A)
GF0000832Courtesy of FORD MOTOR CO.
Plate, Bearing Oil Seal 205-090 (T75L-1165-B)
GF0000821Courtesy of FORD MOTOR CO.
Protector, Drive Pinion Thread 205-460 or equivalent
GF0000866Courtesy of FORD MOTOR CO.
Remover, Differential Bearing 205-116 (T77F-4220-B1)
GF0000822Courtesy of FORD MOTOR CO.
Step Plate 205-D016 (D80L-630-5) or equivalent
GF0000814Courtesy of FORD MOTOR CO.
2-Jaw Puller 205-D072 (D79L-4221-A1) or equivalent
Material

Item Specification
Additive Friction Modifier
XL-3 (US); CXL-3 (Canada)
EST-M2C118-A
Motorcraft High Contrast Hypoid Gear Marking Compound
XG-14
-
Motorcraft SAE 75W-140 Synthetic Rear Axle Lubricant
XY-75W140-QL (US); CXY-75W140-1L (Canada)
WSL-M2C192-A
Silicone Gasket and Sealant
TA-30
WSE-M4G323-A4
Stud and Bearing Mount
TA-27
WSK-M2G349-A1
Fig 1: Exploded View Of Differential Ring & Pinion With Torque Specifications
GF0000871Courtesy of FORD MOTOR CO.
Item Part Number Description
1 383548 Differential housing cover bolts (10 required)
2 - Axle identification label
3 4033 Differential housing cover
4 - Differential bearing cap bolts (part of 4010)
5 - Differential bearing caps (part of 4010)
6 4067 Differential bearing shims (2 required)
7 4222 Differential bearing cups (2 required)
8 4221 Differential bearings (2 required)
9 4216 Differential ring gear bolts (10 required)
10 4205 Differential case
11 4209 Ring gear (set with drive pinion)
11 4209 Drive pinion (set with ring gear)
12 4663 Pinion bearing adjustment shim
13 4630 Inner pinion bearing
14 4628 Inner pinion bearing cup
15 4662 Collapsible spacer
16 4616 Outer pinion bearing cup
17 4621 Outer pinion bearing
18 4670 Pinion oil slinger
19 4676 Pinion oil seal
20 4851 Pinion flange
21 389546-S Pinion nut